MC-Injekt 2200
Single-Component Acrylic Gel Injection Resin for Fine Crack Sealing and Curtain Injection Waterproofing
Authorized Project Distributor — MC-Bauchemie India | Space Arc Engineering, Ghaziabad
Product Overview
MC-Injekt 2200 is a single-component, water-soluble acrylic gel-forming injection resin from MC-Bauchemie designed for sealing very fine cracks (as narrow as 0.05 to 0.1 mm) and for forming gel curtains in soil and porous concrete to create a water-impermeable barrier against groundwater ingress. The chemistry of MC-Injekt 2200 is fundamentally different from both polyurethane injection resins (MC-Injekt 2600 and MC-Injekt 2700 HV) and epoxy injection resins (MC-Baudur 1): acrylic gel injection resins consist of acrylic monomer solutions that, when mixed with a co-reactant or when they encounter moisture, polymerise into a soft to firm gel matrix that is chemically stable, dimensionally stable (low syneresis), and permanently flexible. The key technical properties that make acrylic gel injection unique are its water-like initial viscosity (typically 2 to 10 mPa.s — water is approximately 1 mPa.s at 20 degrees C) and its ability to permeate very fine cracks and porous concrete zones that polyurethane foams and epoxy resins cannot penetrate. At 2 to 5 mPa.s, MC-Injekt 2200 will penetrate through fine hairline cracks, concrete micropores, and sandy soil layers under modest injection pressure, forming a gel matrix uniformly throughout the fine structure of the defect rather than only filling the gross void as a higher-viscosity foam would. The gel formed on polymerisation is flexible, permanent, and water-impermeable — it accommodates minor ongoing crack movement (making it suitable for dynamic microcracks) and fills the fine pore network of porous concrete to block capillary water transport. The gel curtain technique uses MC-Injekt 2200 in a different mode: resin is injected through packers drilled through a concrete wall (or through soil from the inside of the structure) so that it flows into the soil or fill material behind the wall, permeates the granular material, and gels in place to form a continuous impermeable gel curtain behind the wall — blocking groundwater at source rather than at the concrete surface. Space Arc Engineering supplies MC-Injekt 2200 for specialist injection waterproofing contractors, tunnel repair teams, and basement waterproofing specialists across Delhi NCR, Ghaziabad, Noida, and Uttar Pradesh.
Applications
- Fine microcrack sealing — acrylic gel penetrates cracks as fine as 0.05 mm where PU foam injection would not permeate
- Curtain injection behind concrete walls — gel permeates granular backfill behind basement walls to form a groundwater-cutoff curtain from the inside
- Porous concrete zone injection — fills and gels within porous, honeycombed, or sand-streaked concrete to restore watertightness
- Construction joint and movement joint sealing — acrylic gel injection for sealing leaking construction joints and day joints in tunnels and underground structures
- Soil consolidation and groundwater cutoff — permeation grouting of fine sandy soils to reduce permeability around excavations and pile caps
- Expansion joint pre-injection — pre-injected gel seal in tunnel and underground structure expansion joints for long-term waterproofing
Key Advantages
- Ultra-low viscosity — 2 to 10 mPa.s initial viscosity, similar to water, allowing penetration into very fine cracks and porous zones
- Flexible gel — cured gel accommodates minor crack movement without cracking or debonding, suitable for dynamic and live fine cracks
- Water-activated gelation — gel formation is triggered or accelerated by moisture, making it self-activating in wet conditions
- Adjustable gel time — gel time can be set from minutes to hours by varying co-reactant concentration — suitable for different site conditions and crack widths
- Permanent and durable — acrylic gel is chemically stable, non-toxic after curing, and resistant to carbonation and chloride-rich groundwater
- Curtain injection capability — water-like viscosity allows permeation into soil and fill material to form gel curtain waterproofing barriers
Technical Data
| Type | Single-component water-soluble acrylic monomer injection resin — gels on moisture contact or with co-reactant addition |
| Initial Viscosity | 2 to 10 mPa.s — ultra-low, near water-like viscosity for fine crack and pore penetration |
| Crack Width Range | Effective from 0.05 mm width and above — fills microcracks not accessible to PU or epoxy systems |
| Gel Time | Adjustable from 5 minutes to 4 hours by co-reactant concentration and temperature |
| Cured State | Flexible to semi-rigid gel — water-impermeable — accommodates minor crack movement |
| Application | Pressure injection via ports and packers — specialist injection pump recommended — single-component system |
Get a Quote
+91 9999155255 | info@space-arc.com | Space Arc Engineering, Sahibabad, Ghaziabad
Frequently Asked Questions
How does curtain injection waterproofing using MC-Injekt 2200 work in practice for a leaking basement in Delhi NCR, and when is it preferred over surface-applied waterproofing membranes or tanking systems?
Curtain injection waterproofing using MC-Injekt 2200 acrylic gel resin is a specialist technique for stopping groundwater ingress through concrete basement walls and floors from the inside of the structure, without the need to excavate the external face of the wall to apply waterproofing from the positive (wet) side. The technique is particularly valuable in dense urban environments like Ghaziabad, Noida, and Delhi NCR where basement excavation is physically impossible or prohibitively expensive (as is usually the case when the structure is surrounded by adjacent buildings, live roads, and underground services), and where the basement is already constructed and occupied. The principle of curtain injection is as follows: the contractor drills a grid of injection holes through the concrete basement wall at a downward angle (typically 30 to 45 degrees from horizontal, angled toward the soil-concrete interface), spacing the holes at 300 to 500 mm centres both horizontally and vertically so that the grid of injected gel zones overlaps to form a continuous, unbroken gel curtain. Injection packers (usually 10 to 16 mm diameter rubber-flanged or mechanical packers) are installed into the drilled holes, and MC-Injekt 2200 is injected through each packer using a single-component injection pump at pressures of 2 to 10 bar, depending on the required penetration depth into the soil and the permeability of the granular fill material behind the wall. The resin flows through the packer, through the concrete wall (if it is porous or cracked) and into the granular soil or fill material behind the wall, where it permeates the pore spaces between soil particles. The gel time of MC-Injekt 2200 is set before injection by adding the co-reactant in the required proportion — typically a gel time of 20 to 60 minutes is used for curtain injection to allow the resin to permeate into the soil before gelling, while a shorter gel time of 5 to 15 minutes is used when injecting into open cracks or joints where rapid gel formation is needed to prevent resin from travelling too far under pressure. As the injected acrylic gel permeates through the sandy fill and gels in place, it forms a semi-rigid to flexible gel matrix filling the pore spaces of the soil — creating a zone of low permeability (a gel curtain) between the outer water table and the concrete wall. Subsequent injection from adjacent packers creates overlapping gel zones that merge into a continuous impermeable curtain. The cured gel barrier redirects groundwater around the structure rather than allowing it to flow through the fill and through the concrete wall. Curtain injection with MC-Injekt 2200 is preferred over surface-applied crystalline or cementitious waterproofing coatings (such as MC-Nafuplan or MC-Protect 2K applied to the inside face of the wall) and over positive-side external membrane waterproofing in the following circumstances: when the water pressure against the wall is too high for surface-applied internal coatings to resist (sustained hydrostatic pressure above 5 bar or 50 metres head often exceeds the bond strength of internal coatings, causing blistering or delamination); when the structure is occupied and cannot be vacated for a long period (curtain injection is relatively rapid and non-disruptive compared to full internal tanking); when the groundwater chemistry is aggressive (sulfates, chlorides) and would attack internal cementitious coatings; and when the source of water ingress is diffuse (distributed through porous fill rather than through specific cracks or joints) and there is no single defect to target with crack injection alone. Space Arc Engineering provides technical support for curtain injection waterproofing project design, packer layout specification, and MC-Injekt 2200 supply for basement and underground structure waterproofing projects across Delhi NCR, Ghaziabad, Noida, and Uttar Pradesh.
Source MC-Injekt 2200 for Your Project
Space Arc Engineering is an Authorized Project Distributor for MC-Bauchemie India serving Delhi NCR, Ghaziabad, Noida and Uttar Pradesh.
Get MC-Injekt 2200 — Single-Component Acrylic Gel Injection Resin for Fine Crack Sealing and Curtain Injection Waterproofing — pricing, TDS & technical help
Space Arc Engineering is an authorized MC-Bauchemie distributor & applicator in Delhi NCR & pan-India. Fast quotes, datasheets and on-site support.
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