STP Coloured Mastic — Synthetic Binder for Coloured Mastic Road Surface

STPAuthorised distributor

STP Coloured Mastic

A polymer-modified synthetic binder that turns hot-mix mastic asphalt into a durable, coloured wearing surface for plazas, cycle tracks, car parks and architectural pavements.

BrandSTPCategoryIndustrial FlooringFormA synthetic, polymer-modified binder, supplied off-white so it can be pigmented, that replaces black bitumen in a…

What is it?

A synthetic, polymer-modified binder, supplied off-white so it can be pigmented, that replaces black bitumen in a hot-mix mastic asphalt to produce a coloured, gap-free wearing surface. It comes as a two-component system (A and B) in Yellow, Red and Green, with other shades made to order on volume.

Where is it used?

Decorative and functional surfacing where colour matters: pedestrian plazas, town-centre streetscapes, boardwalks and promenades, cycle and bus lanes, car park decks, sports tracks, toll plazas and roundabouts, tunnels and architectural landscapes.

Why use it?

Colour is fixed in the binder rather than painted on, so the shade runs full-depth and wears with the surface instead of scuffing off. Mechanical performance matches conventional black mastic asphalt while adding contrast for safety and design intent.

How is it applied?

Aggregate, sand and filler are heated to 170-200C in a mastic cooker; Component A is added at 170-180C and cooked, then Component B, never exceeding 205C. The mix is floated to thickness at 170C minimum over a ShaliPrime SB tack coat, then pre-coated 9.5-13.2 mm chips are rolled in at 80-100C.

About STP Coloured Mastic

STP Coloured Mastic is a purpose-built binder for producing coloured mastic asphalt through the conventional hot-mix process. Instead of the black bitumen that gives ordinary mastic its dark appearance, this synthetic binder is supplied as an off-white, polymer-modified solid that accepts pigment cleanly. That single change lets a road, deck or plaza carry a permanent Yellow, Red or Green finish while behaving, structurally, like the mastic asphalt engineers already trust. Because mastic is a dense, voidless mix rich in filler, the resulting surface is impervious to water and hard-wearing, which is precisely why it has long been the material of choice for bridge decks and heavily trafficked pavements.

For an Indian project team, the appeal is practical rather than cosmetic alone. Coloured surfacing is increasingly written into smart-city streetscapes, campus landscaping, dedicated cycle and bus corridors, and stadium and toll-plaza works, where colour has to survive monsoon, heat and constant abrasion. Applied surface paints and thermoplastics fade and peel under that load; a pigmented mastic does not, because the colour is integral to the wearing course. STP Coloured Mastic gives contractors a way to deliver that durability using their existing mastic cookers, floats and rollers, with no exotic plant and no departure from familiar laying discipline.

The technical insight

The performance comes from combining two established ideas: the gap-free density of mastic asphalt and the light, pigmentable chemistry of a synthetic binder. Ordinary mastic owes its waterproofing and toughness to a high filler content that leaves almost no air voids, so water simply has nowhere to travel. STP Coloured Mastic keeps that dense matrix but swaps the opaque bitumen for a clear-toned, polymer-modified binder whose colour is set by added pigment, not by the base material. The polymer modification is what makes the binder strong yet flexible, holding the aggregate skeleton together through thermal movement and traffic loading so mechanical resistance stays on par with a conventional black mix. Its measured softening point of 60-70C and penetration of 10-30 d-mm describe a binder stiff enough to resist rutting in Indian summers yet ductile enough (over 50 cm) to accommodate deck flexure without cracking. Because the colour lives in the binder and runs the full 25 mm depth, surface wear exposes more of the same shade rather than the dark substrate beneath, which is the fundamental reason a pigmented mastic outlasts any painted-on system.

Where it is used

  • Decorative pedestrian plazas, town squares and heritage streetscapes
  • Cycle tracks, bus lanes and pedestrian lanes needing high-contrast colour for safety
  • Bridge and car-park deck wearing courses where waterproofing and colour are both required
  • Boardwalks, promenades and landscaped architectural pavements
  • Sports venues and stadium running tracks
  • Toll plazas, roundabouts and traffic-calming or speed-limit zones
  • Tunnel surfacing where lighter, reflective colours aid visibility
  • Campus, resort and commercial-frontage roadways with a design brief

Key advantages

  • Colour is integral to the binder and runs full-depth, so it wears rather than peels like paint or thermoplastic
  • Mechanical resistance matches conventional black mastic asphalt, so structural performance is not traded for looks
  • Dense, voidless mastic matrix gives excellent water resistance for decks and exposed pavements
  • Wide, long-lasting colour range improves lane guidance, contrast and traffic discipline
  • Polymer modification delivers a binder that is both strong and flexible across temperature swings
  • Laid with conventional mastic cookers, floats and rollers, needing no specialised plant
  • Smoother, denser surface improves ride comfort and can reduce rolling noise
  • Durable and low-maintenance over its service life, keeping whole-life cost competitive

Limitations & considerations

  • A hot-works process demanding cooker temperatures of 170-205C, trained crews and strict heat-protective PPE
  • Colour vibrancy depends on clean, correctly proportioned aggregate and filler; contaminated or dark stone dulls the shade
  • Only Yellow, Red and Green are stock colours; other shades are made to order and subject to minimum quantity
  • Overheating past 205C degrades the binder and can damage colour, so cooker control is critical
  • Requires a properly prepared, dry base and a ShaliPrime SB tack coat that is touch-dry before laying
  • Not a cold-applied or DIY product; it needs mastic-asphalt plant, skilled floating and correct chip rolling

Selection & best practice

Success starts in the cooker. Heat aggregate, sand and filler to 170-200C, add Component A at 170-180C and cook for about half an hour, then add Component B and continue for a further half hour, never letting the mix exceed 205C. Meanwhile prepare the base: shape and condition it, sweep it free of dust, and apply a ShaliPrime SB tack coat at roughly 200-400 g/m2 at least two hours ahead, laid only when touch-dry. Contain each one-metre lay width with 25 mm angle iron or wooden strips levelled at intervals, and deposit the mastic ahead of the spreader at 170C minimum, floating it to thickness with wooden floats. If blowing or bubbling appears, puncture bubbles while hot and re-work the surface. Finish by rolling or pressing pre-coated 9.5-13.2 mm chips into the surface at 80-100C, having pre-blended those chips with the coloured mastic so the aesthetic reads uniform. Form construction joints by re-warming the existing mastic with excess hot material and stripping it flush. Store drums cool, dry and airtight under shade, and use within the 12-month shelf life.

Specifications

Product type Polymer-modified synthetic binder for coloured mastic asphalt (two-component: A + B)
Appearance Off-white solid (pigmentable)
Standard colours Yellow, Red, Green (others on quantum)
Specific gravity @ 27C 1.30 – 1.50
Softening point 60 – 70 C
Penetration (25C, 100g, 5 sec) 10 – 30 d-mm
Ductility @ 27C >50 cm
Theoretical coverage 18 – 22 kg/m2 at 25 mm thickness
Flash point (COC) >200 C
Packing / shelf life 200 kg drums; 12 months in sealed, unopened condition

Industry use cases

Urban infrastructure & smart cities

Coloured pedestrian plazas, town-centre streetscapes and heritage precincts where a permanent, full-depth shade must survive foot traffic and monsoon without repainting.

Transport & road safety

High-contrast cycle tracks, bus lanes, speed-limit zones and toll-plaza aprons that use colour to guide traffic and improve discipline on high-load surfaces.

Bridges & car-park decks

Coloured wearing courses that combine the waterproofing of dense mastic asphalt with a decorative or zoned finish on flexing deck structures.

Sports & recreation

Stadium running tracks, sports-venue surrounds, boardwalks and promenades needing a coloured, hard-wearing and comfortable surface.

Architectural & campus landscapes

Office frontages, car parks, parks, squares and resort roadways where the pavement is part of the design language, not just a driving surface.

Frequently asked questions

Is STP Coloured Mastic a paint or a coating applied over existing asphalt?
No. It is a binder that replaces bitumen inside a hot-mix mastic asphalt, so the colour forms part of the wearing course itself. It runs the full thickness and wears with the surface rather than sitting on top like a paint or thermoplastic that scuffs and peels.
Which colours are available?
Yellow, Red and Green are the standard stock colours. Other shades can be produced to order depending on the quantity involved, since custom pigmentation is economical only at volume.
What coverage should I plan for?
The binder’s theoretical coverage is 18-22 kg/m2 at 25 mm laid thickness. Actual consumption depends on your mix design, aggregate grading and finished thickness, so confirm against the job mix before ordering.
Do we need special plant to lay it?
No. It uses conventional mastic-asphalt equipment: a half-to-one-tonne mastic cooker, floats, trowels, rollers and standard containment strips. The discipline is the same as black mastic, with tighter attention to cooker temperature to protect the colour.
What temperatures matter during application?
Aggregate and filler are heated to 170-200C, the binder to 170-180C, and the mix must never exceed 205C or the colour and binder degrade. The mastic is laid at 170C minimum, and the pre-coated finishing chips are rolled in at 80-100C.
How is it packed, and how long does it keep?
It is supplied in 200 kg drums with a 12-month shelf life in original, unopened, sealed condition. Store the drums cool, dry, airtight and under shade, away from heat.

How we position STP Coloured Mastic

STP Coloured Mastic sits in Space Arc’s decorative and functional surfacing range as the specialist choice when colour must be built into a hot-mix mastic wearing course. Its natural companion on the same job is ShaliPrime SB, the STP tack coat specified in the laying sequence at 200-400 g/m2, and it pairs with pre-coated 9.5-13.2 mm chippings for the finished texture. Where a project needs conventional black mastic asphalt for bridge decks or heavy pavements without the colour requirement, STP’s standard mastic binders are the honest fit and a lower-cost option. For coloured surfacing delivered as a thinner cold-applied or coating system rather than a full mastic course, our Fosroc and Dr. Fixit protective-coating lines may suit better on car-park decks and podiums. We can advise across these options rather than force this product where a simpler system would serve, and supply the full mastic package Pan-India from Delhi NCR.

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