MC-Bauchemie MC-Crackfill

MC-BAUCHEMIEAuthorised distributor

MC-Bauchemie MC-Crackfill

MC-Bauchemie’s ready-to-use, non-shrink repair mortar for filling masonry, plaster and concrete cracks across Delhi NCR and Pan-India projects.

BrandMC-BauchemieCategoryConcrete RepairFormA ready-to-use, polymer-modified powder mortar that you mix with water into a stiff, non-shrink paste for…

What is it?

A ready-to-use, polymer-modified powder mortar that you mix with water into a stiff, non-shrink paste for hand-filling cracks, holes and cavities.

Where is it used?

Brick masonry, plastered walls and concrete surfaces — non-moving cracks internally, and external elevations when the repair is top-sealed with paint or varnish.

Why use it?

Plain cement paste shrinks and re-cracks on drying; MC-Crackfill’s polymer content is formulated non-shrink so the patch stays put instead of needing to be redone next season.

How is it applied?

Rake and clean the crack, pre-wet the substrate, mix the powder with water to a stiff paste on a non-absorbent board, press it in with a trowel or putty knife within the 30-minute pot life, then sandpaper smooth once it has firmed up.

About MC-Bauchemie MC-Crackfill

MC-Crackfill is the entry point into MC-Bauchemie’s crack-repair line for the everyday plaster and masonry cracks that almost every Indian building picks up over a monsoon cycle or two — a shrinkage hairline in a parapet, a settling crack beside a door frame, a chipped patch in an old concrete lintel. It ships as a greyish powder, not a two-pack resin, so there’s no pot-life race against a hardener or a fixed mixing ratio to get wrong on site: you tip it onto a board, add water to a stiff paste, and it stays workable for roughly 30 minutes before it starts to firm up. The polymer content is what separates it from a mason simply repacking the same crack with ordinary 1:3 cement mortar — plain cement paste keeps shrinking as it dries and tends to reopen the very crack it was meant to close, while MC-Crackfill’s non-shrink formulation is built to stay in the joint once pressed home.\n\nMC-Bauchemie is equally clear in its own literature about where the product’s job ends. It is intended for non-moving internal cracks — cosmetic and durability repairs on plaster, masonry and concrete without ongoing structural movement — and for external cracks only when the finished surface gets a waterproof paint or varnish top coat; left bare outdoors, an unprotected patch won’t hold up to repeated wetting-drying cycles indefinitely. For an exposed external crack without a paint finish, MC-Bauchemie’s own datasheet actually directs specifiers to its Nafuquick product instead, and for cracks that are still moving or linked to structural distress, the correct tool is an epoxy or PU injection system (MC-Bauchemie’s MC-Injekt/MC-DUR range), not a surface-applied filler. Getting that triage right at survey stage is most of what separates a crack repair that lasts from one redone every second season.

The technical insight

The datasheet is deliberately short, and that’s the point — MC-Crackfill is a simple, site-forgiving mortar rather than an engineered structural product. The numbers that matter on site are a mixed density of roughly 1.65 g/cm³, a 30-minute working pot life, and a minimum application temperature of 8-10°C, which is rarely a constraint across most of India outside high-altitude winter sites. Because the mixing ratio is specified as “per requirement” rather than a fixed water-to-powder figure, the material rewards an experienced applicator: too little water and the paste won’t key into a raked, pre-wetted crack; too much and the polymer film that gives the non-shrink behaviour gets diluted, inviting the very re-cracking the product exists to prevent. That’s also why MC-Bauchemie’s own instructions insist on raking the crack open and pre-wetting the substrate before filling — a dry, unraked hairline gives the paste nothing to grip, and adhesion failure at the crack face, not breakdown of the mortar itself, is the most common complaint with any crack filler of this type.

Where it is used

  • Filling non-moving hairline and shrinkage cracks in plastered walls, internal and external
  • Repairing cracks, holes, gaps and cavities in brick masonry
  • Patching honeycombed patches, chipped corners and small cavities in concrete surfaces
  • Cosmetic crack repair on external elevations ahead of repainting, once top-sealed
  • Filling gaps where door and window frames meet masonry or plaster
  • Making good hairline cracks in parapets, sunshades and chajjas before waterproofing
  • Touch-up filling after minor spall repair, ahead of a protective coat
  • Pre-paint crack sealing on society and apartment facade repainting contracts

Key advantages

  • Single-component powder — no resin/hardener ratio to get wrong on site
  • Non-shrink formulation resists the re-cracking that plain cement patching suffers
  • Pre-blended polymer content gives consistent quality from bag to bag
  • Simple hand tools only — trowel, putty knife and board, no injection pumps
  • A workable ~30-minute pot life gives applicators a comfortable working window
  • Sandable once cured, so patches finish flush and paint-ready
  • Available in a small 2 kg pouch for touch-ups as well as 30 kg sacks for larger contracts
  • Backed by MC-Bauchemie’s technical support and Space Arc’s applicator network across Delhi NCR

Limitations & considerations

  • Not for moving or structural cracks — those need epoxy/PU injection (MC-Injekt/MC-DUR range) after an engineer’s assessment
  • External use needs a waterproof paint or varnish top coat; left bare it is not a standalone weathering system
  • Powder-and-water mixing means finish quality depends on the applicator’s water dosing and trowel technique
  • The 30-minute pot life is unforgiving in peak Indian summer heat — small batches worked fast are essential
  • The public datasheet does not list compressive, tensile or bond-strength figures, so specifiers needing numeric criteria should request supplementary data from MC-Bauchemie
  • It is a cosmetic and durability crack/cavity filler, not a load-bearing structural repair mortar

Selection & best practice

Treat raking and pre-wetting as non-negotiable prep, not optional steps — an unraked, dusty crack gives MC-Crackfill nothing to key into, and adhesion failure at the crack face, not the mortar body, is where most site issues actually show up. Mix only what a two-person team can place inside the 30-minute pot life, especially on a hot Delhi NCR afternoon when the effective working time shrinks further; add water gradually to a stiff, non-slumping paste rather than a soupy mix that dilutes the polymer film. Press the paste in slightly proud of the surrounding surface, let it firm up, then sandpaper back flush instead of trying to trowel it dead level while still soft. On any external elevation, budget for a waterproof paint or varnish system over the repaired crack in the same work order — specifying MC-Crackfill without that top-seal is the single most common way this product under-delivers on site. And where a site engineer is unsure whether a crack is genuinely dead or still moving, a week or two of simple crack-monitoring (a glass strip or tell-tale gauge) is worth doing before committing to a surface filler at all.

Specifications

Type of product Ready-to-use, polymer-modified fine repair mortar (powder)
Form / colour Powder, greyish
Density (mixed) ≈1.65 g/cm³
Mixing ratio Water added per site requirement to a stiff paste
Pot life 30 minutes
Minimum application temperature 8-10°C
Shelf life 6 months from date of manufacture, unopened
Pack sizes 2 kg pouch and 30 kg sack
Storage Unopened packaging; protect from rain, direct sunlight, heat and frost

Industry use cases

Residential societies / apartment repainting

Filling hairline plaster and parapet cracks ahead of a facade repaint cycle so the paint film doesn’t telegraph the crack pattern within a season.

Brick masonry repair

Making good cavities, chipped corners and mortar-joint gaps in exposed brickwork before a protective coat or fresh plaster goes on.

Industrial and warehouse sheds

Patching non-structural shrinkage cracks and small honeycombed patches on RCC columns and plastered block walls.

Institutional and commercial buildings

Cosmetic crack and cavity repair on internal walls and ceilings as routine building-maintenance AMC scope.

Older masonry structures

Filling non-moving cracks in older brick or lime-plaster facades where a simple, hand-applied non-shrink filler is preferred over resin injection.

Frequently asked questions

Can MC-Crackfill be used on cracks that are still moving, like a settlement crack in a beam?
No. MC-Crackfill is meant for non-moving cracks only. For active or structural cracks, MC-Bauchemie’s epoxy/PU injection systems (the MC-Injekt/MC-DUR range) are the right choice, and a structural engineer should assess the crack first.
Do I need to paint over MC-Crackfill on an outside wall?
Yes — for external use, MC-Bauchemie’s own instructions call for a waterproof oil paint or varnish finish over the filled crack. Left bare and exposed to weather, it isn’t intended as a standalone external system.
What pack sizes are available for a small repair job?
MC-Crackfill comes in a 2 kg pouch, ideal for touch-up and small society-scale jobs, and a 30 kg sack for larger contract quantities.
How long does it stay workable once mixed?
Around 30 minutes at normal site temperatures. In peak Delhi NCR summer heat that window can run shorter, so mix in small batches and place quickly.
Is MC-Crackfill an epoxy putty?
No — it’s a polymer-modified cementitious powder mixed with water on site, not a two-component epoxy. That keeps it simple to use, but it isn’t chemically resistant the way an epoxy repair putty would be.
What’s the real difference between MC-Crackfill and just patching with ordinary cement mortar?
Plain cement paste shrinks as it cures and tends to reopen the same crack. MC-Crackfill’s polymer content is formulated to be non-shrink, so it’s designed to stay put in the joint rather than needing to be redone the next season.

How we position MC-Bauchemie MC-Crackfill

Within MC-Bauchemie’s own repair portfolio, MC-Crackfill sits at the simple, hand-tool end of the range — its own datasheet routes exposed external cracks to Nafuquick and anything with active structural movement to the MC-Injekt/MC-DUR epoxy and PU injection systems, so specifiers should treat it as step one of a wider crack-repair decision tree rather than a one-size-fix. Compared with Fosroc’s cementitious repair line, there isn’t a like-for-like Fosroc crack-filling putty at this scale: Fosroc’s nearest cousins, Renderoc FC (a single-component fairing coat for blowholes and voids up to 3 mm) and Renderoc ST 05 (a two-component thin-section repair mortar), are pitched at cosmetic finishing and chloride/carbonation-barrier repair on structural concrete rather than everyday masonry and plaster crack filling — so a specifier already standardised on Fosroc for concrete repair would more likely reach for one of those than find a true MC-Crackfill equivalent. For most Delhi NCR masonry and plaster crack work, MC-Crackfill’s appeal is that it needs nothing more than water, a trowel and a bit of patience; Space Arc stocks it alongside Nafuquick and the wider MC-Bauchemie repair range for jobs where the crack turns out to need a different tool.

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Authorised distribution, technical advice & professional application across Delhi NCR and Pan-India.


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