MC-Bauchemie Konudur Additiv RP
MC-Bauchemie’s zeolite-paste additive that keeps Konudur Robopress 07 from foaming loose when a robotic packer hits a wet joint inside a non-man-entry sewer line.
What is it?
A single-component, oil-based zeolite paste metered into Konudur Robopress 07 — MC-Bauchemie’s polyurethane injection resin for robotic sewer rehabilitation — to control how the resin reacts when it meets water.
Where is it used?
Non-man-entry sewer and stormwater pipelines repaired by CCTV-guided robotic packer injection — municipal drainage networks, industrial effluent lines, and any buried pipe run where excavation isn’t an option.
Why use it?
Left alone, a moisture-reactive PU resin foams the instant it meets infiltrating groundwater, leaving a soft plug instead of a seal. Additiv RP scavenges that water so Robopress 07 cures dense and force-locked instead.
How is it applied?
Dosed into the Robopress 07 resin stream by the injection crew just before packer placement, at a ratio MC-Bauchemie’s technical team sets for each crack, joint or lateral’s actual water condition.
About MC-Bauchemie Konudur Additiv RP
Konudur Additiv RP isn’t a repair material in its own right — it’s the additive MC-Bauchemie built specifically to make its Konudur Robopress 07 polyurethane injection resin behave inside a live, non-man-entry sewer line. Robopress 07 is the resin robotic-rehabilitation crews inject through CCTV-guided packers to force-lock cracks, pipe collars and lateral connections shut from the inside, without digging up the road or excavating the pipe run. Additiv RP sits alongside it in MC-Bauchemie’s ombran underground sewer systems range, the same product family that supplies India’s trenchless drainage-rehabilitation contractors with everything from manhole repair mortars to hose-liner resins.
The chemistry is straightforward once you see the problem it solves. Robopress 07 is a moisture-reactive polyurethane — the same property that lets it cure inside a wet pipe also makes it foam the moment it touches infiltrating groundwater, which is the default condition in most Indian municipal sewer lines outside the dry season. Uncontrolled foaming leaves a soft, low-density plug rather than the dense seal the job actually needs. Additiv RP, a white, oil-based zeolite paste, is dosed into the resin stream to intercept that free water before it can trigger runaway foaming, so the injected resin cures closer to its intended density and actually locks against the pipe wall instead of ballooning past it.
The technical insight
Zeolite is a crystalline aluminosilicate with a genuinely open molecular structure — the same class of material used industrially as a desiccant and gas-drying agent — and that’s the property MC-Bauchemie is exploiting here. When Additiv RP’s zeolite content meets water at the injection point, it preferentially binds that water into its own structure rather than letting it react with the isocyanate groups in Konudur Robopress 07. Less free water reacting with the resin means less CO2 released as a foaming by-product, and a denser, more controlled cure. It’s a scavenger additive, not a bonding agent or strength contributor in its own right — which is exactly why MC-Bauchemie sells it strictly as a companion to Robopress 07 rather than as a standalone repair compound.
Where it is used
- Robotic packer injection sealing of cracks in non-man-entry sewer and stormwater pipes
- Sealing leaking pipe collars and sockets (Muffen) in buried drainage lines
- Sealing lateral or house-connection intrusion points (Stutzen), a common infiltration source
- Groundwater-infiltration control on aging municipal sewer networks ahead of and during monsoon
- Trenchless point-repair on industrial effluent and process drainage pipework
- Pre-dosing Robopress 07 before injection into actively wet or seeping joints flagged by CCTV survey
- No-dig rehabilitation work in dense urban areas where excavation isn’t permitted
Key advantages
- Purpose-built to intercept the specific failure mode of moisture-reactive PU resin foaming on water contact
- Zeolite content actively scavenges infiltrating water at the injection point rather than fighting the resin’s own chemistry
- Supports the dense, force-locked seal Robopress 07 is specified to achieve, instead of a weak expanded-foam plug
- Single-component, oil-based paste — meterable on site without extra mixing equipment
- Matched and validated specifically for Konudur Robopress 07 by MC-Bauchemie, not a generic foam suppressant
- Not classified as hazardous under CLP and not rated water-hazardous, which simplifies site handling and storage
- Backed by MC-Bauchemie’s ombran underground-infrastructure technical team for site-specific dosing guidance
Limitations & considerations
- Only functions as an additive — no repair value used alone, and must always be dosed alongside genuine Konudur Robopress 07
- Correct dosage depends on how wet the crack or joint actually is, so it needs a technical read of site conditions, not a fixed ratio
- Restricted to robotic, CCTV-guided packer injection work — irrelevant to open-trench or manual crack-injection methods
- A specialist, low-volume item that Space Arc sources to order rather than holds as routine stock, so lead time needs planning
- Published technical literature is thin on numeric performance data beyond the safety data sheet; dosing is confirmed through MC-Bauchemie technical sign-off, not a fixed spec table
Selection & best practice
Treat Additiv RP as part of a Robopress 07 system decision, not a separate purchase. Loop in MC-Bauchemie’s ombran technical desk through Space Arc before ordering, share the CCTV survey, and confirm how wet the target crack, collar or lateral actually is — dosing is set to that condition, not a blanket ratio. Trial the injection on one section first and let the robot camera confirm cure density before committing the full run, use only matched Robopress 07 component sets, and work off the current technical and safety data sheets, since MC-Bauchemie has revised both within the past year.
Specifications
| Product type | Single-component additive, used with Konudur Robopress 07 |
| Physical form | High-viscosity, oil-based paste |
| Colour | White |
| Odour | Faint, characteristic |
| Density (20°C) | 1.25 g/cm³ |
| Active constituent | Synthetic crystalline zeolite (CAS 1318-02-1) |
| Primary function | Reduces the foaming reaction of Konudur Robopress 07 on contact with water |
| CLP hazard classification | Not classified as hazardous; not rated water-hazardous |
Industry use cases
Municipal sewer utilities
Robotic point-repair of an infiltrating crack in a non-man-entry RCC trunk sewer, dosed to suppress foaming during packer injection.
Urban drainage boards
Sealing a leaking pipe collar on a stormwater line under a live urban road without excavation.
Township and real-estate infrastructure
Sealing a lateral connection where root ingress and groundwater have opened an infiltration path into a housing society’s sewer line.
Industrial plants
Trenchless repair of buried effluent drainage pipework where a shutdown for excavation isn’t feasible.
Trenchless rehabilitation contractors
Pre-monsoon CCTV survey-and-repair programmes on aging municipal networks with known groundwater infiltration.
Frequently asked questions
Can Konudur Additiv RP repair a sewer crack on its own?
Why does a PU injection resin foam up when it hits a wet joint?
Is this something Space Arc keeps in stock in India?
What equipment does using it require?
Is it hazardous to handle on site?
How is the dosage decided for a given site?
How we position MC-Bauchemie Konudur Additiv RP
Additiv RP only makes sense bought alongside its parent resin, Konudur Robopress 07, and Space Arc sources both against MC-Bauchemie’s ombran underground sewer systems range — the same family that covers Konudur Robopox epoxy putties and the Konudur 170-series hose-liner resins used in robotic and liner-based sewer rehabilitation. For general building or structural crack injection rather than sewer robotics, MC-Bauchemie’s MC-Injekt range is the relevant Space Arc line instead. There’s no genuine Fosroc equivalent worth naming here — Fosroc’s injection and grouting portfolio is built for building and structural grouting work, not CCTV-robotic packer injection inside non-man-entry sewer lines, so a specifier working on trenchless drainage rehabilitation stays within the MC-Bauchemie/ombran system rather than mixing brands.
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