MasterEmaco S 650 – Fast-setting, high-strength thixotropic patching mortar for trafficked concrete

MASTER BUILDERS SOLUTIONS · AUTHORIZED PROJECT DISTRIBUTOR · SPACE ARC ENGINEERING

MasterEmaco S 650

Fast-setting, high-strength thixotropic patching mortar for trafficked concrete

Product Overview

MasterEmaco S 650 is a fast-setting, high-strength, thixotropic patching mortar formulated for repairs to trafficked concrete. This single-component mortar needs only on-site water and is placed horizontally in thicknesses of 10 mm to 50 mm without formwork, returning bridge decks, roads and floors to service in just 2-3 hours. It is shrinkage-compensated to reduce cracking, develops about 15 MPa within three hours, and forms a durable, impermeable repair fully compatible with the host concrete. Its rapid set makes it ideal where downtime must be minimised, though patch size and working time must be managed to suit the ambient temperature. Part of the Master Builders Solutions range (formerly BASF Construction Chemicals), it is available through Space Arc Engineering, an Authorized Project Distributor in India.

Features & Benefits

  • Rapid setting allows return to traffic or service in just 2-3 hours
  • High early strength, reaching about 15 MPa within three hours
  • Shrinkage-compensated to reduce cracking tendency in trafficked repairs
  • Single-component, factory-made powder needing only clean water on site
  • No formwork or bonding agent required for horizontal patch repairs
  • Durable, impermeable repair fully compatible with the parent concrete

Technical Highlights

CoverageEach 25 kg bag mixed with 2.75 litres of water yields approximately 14.6 litres of mortar.
StrengthCompressive strength (ASTM C109) of about 15 MPa at 3 hours, 25 MPa at 1 day and 50 MPa at 28 days.
PerformanceThixotropic, fast-setting mortar with a working life of about 20 minutes at 25 C and final set around 120 minutes; place horizontally in 10-50 mm layers.
Application ConditionsApply between +10 and +40 C onto fully cured concrete (minimum direct tensile strength 1.5 MPa) prepared to CSP 5-8; use chilled water above 25 C.
PackagingSupplied in 25 kg bags; water demand approximately 2.75 litres per bag; shelf life 6 months stored dry on pallets.

Applications

  • Rapid patch repairs to bridge decks, concrete roads and highway slabs
  • Repairs to airport runways and aprons requiring quick return to service
  • Fast reinstatement of warehouse and industrial floors under traffic
  • Pothole and joint-edge repairs on trafficked pavements
  • Emergency horizontal concrete repairs where downtime must be minimised

SPACE ARC ENGINEERING · AUTHORIZED DISTRIBUTOR

Product image & sample available on request

Technical Data

TypeFast-setting thixotropic patching mortar
Compressive strengthApprox. 15 MPa at 3 h; 50 MPa at 28 d (ASTM C109)
Application thickness10 mm to 50 mm (horizontal)
Working lifeApprox. 20 minutes at 25 C
Return to service2-3 hours
YieldApprox. 14.6 litres per 25 kg bag

Datasheet & Documents

Request the Technical Data Sheet, method statement and safety data sheet from Space Arc Engineering.


Request Quote / Availability
+91 9999155255
+91 7290089007
info@space-arc.com

Frequently Asked Questions

What is MasterEmaco S 650 used for?

It is a fast-setting, high-strength patching mortar for trafficked horizontal concrete such as bridge decks, roads, runways, aprons and warehouse floors, placed from 10 to 50 mm without formwork.

How soon can traffic return after using MasterEmaco S 650?

Thanks to its rapid set and high early strength (about 15 MPa at 3 hours), repaired areas can typically be returned to service in 2-3 hours, depending on ambient conditions.

What is the working time of MasterEmaco S 650?

About 20 minutes at 25 C (10 minutes at 40 C), with final set around 120 minutes at 25 C. Because it sets fast, material should be placed and tooled quickly and patch size limited to suit the temperature.

Does MasterEmaco S 650 need formwork or a bonding agent?

No formwork is required for horizontal patches and no special primer is needed, though an epoxy bond coat can be used for extra adhesion. The substrate must be saturated surface-dry. Refer to the TDS.

Who supplies or distributes MasterEmaco S 650 in India?

Space Arc Engineering is an Authorized Project Distributor for Master Builders Solutions in India. For MasterEmaco S 650 pricing and supply, call +91 9999155255 or email info@space-arc.com.

Related Products

  • MasterEmaco S 488 — Fibre-reinforced mortar for vertical and overhead structural repairs
  • MasterEmaco S 340 — Non-shrink pourable micro-concrete for deeper formwork repairs
  • MasterEmaco P 130 — Zinc-rich rebar primer for corrosion protection within repairs
  • MasterEmaco SBR 2 — SBR latex bonding and gauging liquid for site-batched repairs

Buy MasterEmaco S 650 — Master Builders Solutions Distributor in India

Space Arc Engineering is an Authorized Project Distributor supplying Master Builders Solutions products for infrastructure, industrial, commercial and residential projects across India.

+91 9999155255  |  +91 7290089007  |  info@space-arc.com

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