MasterEmaco SBR 3 – Styrene-butadiene (SBR) latex bonding agent and waterproofing gauging liquid for cement, mortar and plaster

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Master Builders Solutions MasterEmaco SBR 3

A styrene-butadiene latex that bonds new work to old and turns ordinary cement mortar into a tougher, water-resistant, crack-resistant mix.

BrandMaster Builders SolutionsCategoryConcrete RepairFormA milky-white SBR (styrene-butadiene rubber) co-polymer latex that you gauge into cement mortars, slurries and…

What is it?

A milky-white SBR (styrene-butadiene rubber) co-polymer latex that you gauge into cement mortars, slurries and screeds in place of part of the mixing water.

Where is it used?

Concrete and plaster repairs, new-to-old bond coats, waterproof slurries for tanks and wet areas, and abrasion-resistant floor screeds.

Why use it?

It lifts adhesion, cuts permeability and shrinkage cracking, and raises flexural and abrasion strength – all from a liquid you add on site.

How is it applied?

Blend with fresh cement (and graded sand or aggregate for mortars) to the ratio the job needs, work it into a saturated, surface-dry substrate, then moisture-cure.

About Master Builders Solutions MasterEmaco SBR 3

MasterEmaco SBR 3 is Master Builders Solutions’ styrene-butadiene rubber (SBR) latex – a milky-white polymer liquid made by high-pressure emulsion polymerisation of styrene and butadiene. On site it does two jobs at once: as a bonding agent it creates a gripping interface between hardened concrete and a fresh mortar or screed, and as a gauging liquid it replaces part of the mix water so the cement matrix ends up denser, more flexible and far less permeable. It sits in the well-known MasterEmaco concrete-repair family, the range that grew out of BASF Emaco and is now part of the MBCC Group.

For Indian sites, that versatility is the whole point. One drum handles new-to-old bond coats, polymer-modified patch repairs, waterproof slurries for tanks and sunken slabs, and hard-wearing floor screeds – so contractors carry fewer SKUs and consultants can specify a single, TUV-audited latex across a project. Because it passes IS 6582 non-toxicity, it is cleared for use inside potable water tanks, which makes it a common choice for overhead and underground reservoirs where a general-purpose bonding aid would not be acceptable.

The technical insight

The performance comes from film formation. When the latex is gauged into cement, millions of sub-micron rubber particles stay dispersed through the wet mix; as the mortar loses water and cures, those particles coalesce into a continuous, flexible polymer film that laces through the cement paste and lines its capillary pores. That film does three useful things: it blocks the fine water paths that normally let moisture and chloride ions travel through mortar, it lets you work at a lower water-cement ratio without losing workability (so you get strength without bleed), and it adds tensile give that absorbs shrinkage and thermal movement instead of cracking. At the bond line, the same film keys the new layer mechanically and chemically to the old substrate, which is why a slurry coat of SBR-and-cement grips far better than plain cement grout.

Where it is used

  • New-to-old bond coats between hardened concrete, plaster and stone or brick masonry before overlaying fresh mortar or screed.
  • Polymer-modified repair mortars for spalled concrete, damaged beams, chajjas, floors and precast slabs.
  • Two-coat waterproof cementitious slurries for basement rafts and side walls, lift and inspection pits, and sunken bathroom and toilet portions.
  • Waterproof plaster and renders on external walls, terraces, balconies and parapets.
  • Abrasion-resistant, non-dusting floor screeds and toppings on industrial and commercial floors.
  • Internal slurry lining of overhead and underground potable water tanks and sumps.
  • Bedding and fixing tiles, and fixing or re-fixing slip bricks and stone cladding.
  • Priming and re-profiling exposed roof slabs before a finished screed.

Key advantages

  • One product covers bonding, repair, waterproofing and flooring – cutting inventory and simplifying specification.
  • Sharply improves adhesion of fresh mortar to existing concrete, plaster and masonry.
  • Reduces permeability and water penetration, boosting the durability of tanks, basements and wet areas.
  • Higher flexural and tensile strength controls shrinkage and micro-cracking in mortars and screeds.
  • Allows a lower water-cement ratio with no bleeding, giving denser, stronger repairs.
  • Improves abrasion resistance and delivers non-dusting, hard-wearing floor finishes.
  • Helps protect embedded reinforcement by cutting the moisture and chloride ingress that drives corrosion.
  • Passes IS 6582 non-toxicity, so it is safe for potable-water storage structures.

Limitations & considerations

  • It is a modifier and bonding aid, not a repair mortar in itself – you still need sound cement, well-graded sand and a proper site mix design.
  • SBR latices can soften or re-emulsify under continuous immersion or aggressive exposure, so for permanently submerged or high-movement waterproofing a dedicated membrane is often the better call.
  • Results depend heavily on surface preparation and curing; a poorly saturated substrate or rapid drying will undo the bond.
  • Bond and slurry coats have a working window – once the coat skins over you must overlay in time or apply a fresh modified slurry.
  • Render and screed thickness is limited (roughly 5-25 mm on walls, up to 40 mm on floors); thicker sections slump or must be built up in layers.
  • Shelf life is 12 months and the drum must be kept out of direct sun and away from freezing or extreme heat.

Selection & best practice

Start with preparation: cut back to sound concrete, remove laitance, oil and curing compound, saw-cut repair edges to about 10 mm depth, then saturate the surface and bring it to a damp, surface-dry state with no standing water. Gauge the SBR 3 and water together first for about two minutes to avoid entraining air, then add that liquid slowly to the pre-blended cement, sand and aggregate – not the other way round – and mix only to the consistency you need. Use the correct ratio for the task: 1:1.5 SBR-to-cement for a bond coat, 1:2 for a waterproofing slurry, and the 1:5:15 (plus water) mix for repair mortar. Scrub the bond slurry well in and lay the mortar or screed while the coat is still tacky; for waterproofing, apply the second coat at right angles to the first after 3-4 hours. Finish with a wooden float or steel trowel and moisture-cure for 24 hours before allowing slow drying. Always run a site trial to confirm coverage and finish before committing quantities.

Specifications

Polymer type Styrene-butadiene co-polymer latex
Appearance Milky-white liquid
pH 8 +/- 1
Relative density 1.02 +/- 0.01 at 25 C
Bond coat mix ratio 1 part SBR 3 : 1.5 parts cement (slurry)
Waterproofing slurry ratio 1 part SBR 3 : 2 parts cement (two coats)
28-day compressive strength > 25 N/mm2 (ASTM C 109, polymer-modified mortar)
Potable-water suitability Passes IS 6582 non-toxicity
Packaging 1, 5, 20 & 200 litre

Industry use cases

Water-Retaining Structures

Non-toxic latex slurry linings and modified mortars for overhead tanks, underground reservoirs, sumps and STPs where potable-water compliance matters.

Repair & Rehabilitation

Bond coats and polymer-modified mortars to reinstate spalled concrete, corroded beams, columns, chajjas and precast elements.

Wet Areas & Terraces

Two-coat waterproof slurries and renders for sunken bathrooms, balconies, parapets and exposed roof slabs before the finishing screed.

Industrial & Commercial Flooring

Abrasion-resistant, non-dusting screeds and toppings bonded to existing floors in warehouses, plants and service areas.

Infrastructure & Precast

Reliable new-to-old bonding for bridge repairs, water-channel linings and precast-yard rework.

Frequently asked questions

Is MasterEmaco SBR 3 safe for drinking-water tanks?
Yes. The polymer-modified system passes IS 6582 non-toxicity testing, so an SBR-and-cement slurry lining is suitable for potable-water storage such as overhead tanks, underground reservoirs and sumps. As with any lining, cure it fully and flush the tank before commissioning.
How much surface will one litre cover?
As a bond coat, roughly 4-4.5 m2 comes from 1 litre of SBR 3 mixed with about 1.5 kg cement. A waterproofing application covers about 2-2.5 m2 in two coats per 1 litre with 2 kg cement. Rough, porous or previously puttied surfaces pull more, so confirm with a site trial.
What ratio do I use for bonding versus waterproofing?
For a bond coat, mix 1 part SBR 3 to about 1.5 parts fresh cement into a creamy slurry. For a waterproofing slurry, use 1 part SBR 3 to 2 parts cement and apply two coats at right angles, roughly 3-4 hours apart, before the mortar or screed overlay.
Can I use it as a standalone waterproof coating?
It is designed to be gauged into a cementitious slurry, not brushed on neat. Applied correctly as a two-coat SBR-cement slurry with an overlay it waterproofs wet areas and tanks well, but for permanently submerged, high-movement or aggressive conditions a dedicated membrane such as the MasterSeal range is usually more appropriate.
How is SBR 3 different from MasterEmaco SBR 2?
Both are SBR latex bonding-and-gauging liquids from the same range. SBR 3 is positioned for higher mixing efficiency and water reduction in site-batched mortars and slurries. Where a job specifies a particular grade, match the datasheet rather than substituting – we can advise on the right one for your spec.
What pack sizes and shelf life does it have?
It is supplied in 1, 5, 20 and 200 litre packs, so you can size it from small repairs to full-project quantities. Shelf life is 12 months when stored under cover, out of direct sun and away from freezing or extreme heat.

How we position Master Builders Solutions MasterEmaco SBR 3

Within the Master Builders Solutions range, SBR 3 pairs naturally with the MasterEmaco repair mortars for larger structural reinstatement, with MasterKure curing compounds to protect finished screeds, and with MasterFlow and MasterRoc grouts for anchoring and base-plate work; where a job needs a true waterproofing membrane rather than a modified slurry, point clients to the MasterSeal coatings and membranes. MasterEmaco SBR 2 is the companion latex grade for standard bonding duties. From the other brands we distribute, direct equivalents include Fosroc Nitobond SBR, Sika Latex / SikaLatex Power and Dr. Fixit Pidicrete URP – useful when a specification names a particular brand or the approved-vendor list is fixed. We stock across these families so we can match whatever the drawings and consultants call for, rather than pushing a single line.

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