Fosroc Proofex Integral Crystalline Waterproofing Admixture
A crystalline integral waterproofing admixture that reacts inside the concrete matrix to grow insoluble crystals through capillary pores, sealing the section permanently against water from any direction.
What is it?
A crystalline waterproofing admixture (in the Fosroc integral range) that is dosed into the concrete mix so the whole section becomes water-resistant rather than relying on a surface coat.
Where is it used?
Basements, raft foundations, water tanks, reservoirs, swimming pools, lift pits, retaining walls, tunnels and sewage structures where the concrete itself must stay watertight.
Why use it?
It waterproofs the full depth of the pour, keeps sealing fine cracks over time as they form, and cannot be punctured or peeled the way an external membrane can.
How is it applied?
Added to the mixing water or wet concrete at batching, dispersed uniformly through the transit mixer, then placed, compacted and cured as normal structural concrete.
About Fosroc Proofex Integral Crystalline Waterproofing Admixture
Proofex Integral is Fosroc’s crystalline approach to waterproofing concrete from the inside out. Instead of laying a film on the surface, the admixture is mixed into the concrete at batching, where its reactive chemistry becomes a permanent part of the hardened matrix. As the concrete cures, the active ingredients react with moisture and the free calcium compounds in the cement paste to grow insoluble crystals inside the capillary pores and micro-tracks. Those crystals block the pathways water would otherwise use to move through the section, so the concrete resists penetration from any direction, whether the pressure is on the positive face or the negative face. Because the reaction is driven by moisture, it stays latent and reactivates whenever water later finds its way in.
For Indian sites, that integral behaviour solves a familiar problem: external membranes are vulnerable at construction joints, penetrations and blindside walls, and they fail silently once backfilled. A crystalline admixture removes that single point of failure because the waterproofing is the concrete. It works with all Portland cements and blended cements common here, including PPC, PSC and mixes using fly ash, GGBFS or microsilica, so it fits standard RMC supply without a special binder. Space Arc Engineering supplies and applies this range across Delhi NCR and pan-India, and our team helps consultants and contractors fix the correct trial dosage before the pour rather than after a leak.
The technical insight
The mechanism is crystalline precipitation, not film formation. When concrete cures it always contains unreacted cement, free calcium hydroxide and a network of capillary pores holding pore water. The reactive silicates in a crystalline admixture use that chemistry as feedstock: they react with the calcium and moisture to precipitate insoluble calcium-silicate-hydrate-type crystals directly inside the pores and hairline tracks. Once those crystals fill the capillaries, the concrete’s permeability to water drops sharply compared with a plain control mix. The important detail is that the reaction is dormant until water is present, so if a fine crack opens later and admits moisture, the surrounding unreacted chemistry activates again and re-seals it, up to roughly 0.4 mm of crack width. That self-healing window is why crystalline systems are specified for water-retaining and below-ground structures where hairline cracking is expected over the service life but a positive-side repair is impractical.
Where it is used
- Basement rafts, retaining walls and blindside pours in high water-table ground
- Water tanks, clear-water reservoirs, sumps and swimming pools
- Sewage and effluent treatment structures exposed to aggressive water
- Tunnels, underpasses and cut-and-cover box sections
- Lift pits and other deep, hard-to-membrane concrete elements
- Bridge deck slabs, plinths and precast units requiring durable, low-permeability concrete
- Car-park decks and intermediate slabs where a bonded topping cannot be relied on
- Piled and rafted foundations sitting in waterlogged or chemically loaded soils
Key advantages
- Waterproofs the full concrete section, so there is no membrane to puncture, lap or peel
- Resists hydrostatic pressure from both the positive and the negative face
- Keeps sealing fine cracks over time, with self-healing effective up to about 0.4 mm width
- Reduces permeability sharply versus a plain control mix and improves long-term durability
- Compatible with all Portland and blended cements, including PPC, PSC, fly ash, GGBFS and microsilica
- Works alongside Fosroc water-reducing admixtures, added separately, so target workability and strength are unaffected
- Simple site handling — dispensed at the mixer, no separate trade or curing membrane sequence to schedule
- Does not stop the concrete breathing and adds no significant change to the water-cement ratio at recommended dosage
Limitations & considerations
- Self-healing only bridges fine cracks up to about 0.4 mm; wider or structural cracks need mechanical injection or repair mortar first
- Not a cure for a poorly designed mix — it is unsuitable where the water-cement ratio exceeds 0.55, and the mix water should be trimmed by at least 5%
- Performance depends on good compaction and curing; honeycombing, cold joints and dry curing will let water through regardless of dosage
- Optimum dosage must be confirmed by laboratory and site trials with the actual materials, not assumed from the range
- Construction joints, tie-bolt holes and penetrations still need proper waterbars, hydrophilic strips or detailing — the admixture treats the concrete body, not the joints
- Being alkaline, the material needs standard PPE handling on site
Selection & best practice
Fix the dosage by trial before the pour: the working range is 0.8 to 1.5 percent by weight of the total binder, but the exact figure should come from laboratory and batch trials on the project’s own cement and aggregates. Keep the water-cement ratio at or below 0.55 and trim the mix water by at least 5 percent so the admixture is not fighting an over-wet mix. Add the measured quantity to the mixing water or the wet concrete and mix thoroughly in the transit mixer to get uniform distribution — avoid dumping it dry into the drum, and keep it separate from any water-reducer even though the two are compatible. On site, focus on compaction and joint detailing, because crystalline chemistry seals capillaries but cannot bridge honeycombs, cold joints or unsealed construction joints. Finally, cure as you would any structural concrete: water spray, wet hessian or a Fosroc Concure curing membrane, giving the crystals the moisture they need to develop through the first days and weeks.
Specifications
| Product type | Crystalline integral waterproofing admixture for concrete |
| Mechanism | In-pore crystalline precipitation sealing capillaries against water |
| Typical dosage | 0.8 to 1.5% by weight of total binder (cementitious) content |
| Self-sealing crack width | Up to approx. 0.4 mm, developing over time |
| Max water-cement ratio | Not suitable above w/c 0.55; reduce mix water by at least 5% |
| Cement compatibility | All Portland cements, SRC and blends with PFA, GGBFS and microsilica |
| Curing | Standard structural curing — water spray, wet hessian or Concure membrane |
| Shelf life | Minimum 12 months in original unopened packaging above 5°C |
| Fire | Non-flammable |
Industry use cases
Metro & tunnelling
Cut-and-cover boxes, station rafts and tunnel linings where an external membrane is impossible to maintain once the structure is backfilled or bored.
Water & wastewater
Clear-water reservoirs, sumps and effluent treatment tanks that must stay watertight from the negative face and resist aggressive contents.
Commercial & residential basements
Deep basement rafts and retaining walls in Delhi NCR’s high water-table pockets, where blindside walls cannot take a positive-side coat.
Infrastructure & bridges
Deck slabs, plinths and precast segments needing durable, low-permeability concrete without dependence on a surface topping.
Industrial & precast
Precast units, lift pits and plant structures where consistent factory-dosed waterproofing beats site-applied membranes.
Frequently asked questions
Is Proofex Integral the same as Fosroc Conplast Crystalline?
What dosage should we use?
Does it replace an external waterproofing membrane?
Will it seal cracks that appear later?
Is it compatible with our PPC and RMC supply?
Does adding it weaken the concrete or change the mix?
How we position Fosroc Proofex Integral Crystalline Waterproofing Admixture
Proofex Integral is Fosroc’s crystalline, in-the-mix answer to waterproofing — the right choice when you want the concrete itself to be watertight rather than depending on a surface layer. It sits alongside Fosroc’s membrane options: for pre-applied, blindside protection on basements and tunnels, pair it with Proofex Engage; for a bonded liquid membrane on the positive face, Proofex range coatings apply. Where the requirement is simply to lower permeability in plaster, screeds or general RCC rather than to grow sealing crystals, Fosroc Conplast WP90 is the more economical pore-filling admixture. Joints and penetrations should still be detailed with the appropriate waterbars and hydrophilic strips — the admixture treats the concrete body, not the joint. Space Arc also supplies comparable crystalline and integral systems from Dr. Fixit, Sika and MC-Bauchemie, so we can match the specification, budget and approved-vendor list on your project; our team will advise the closest genuine equivalent where a switch is needed.
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