STP ShaliPMB
A hot-applied polymer modified bitumen from STP Limited that does two jobs on a Delhi NCR site: binds flexible pavement wearing courses, and hot-welds bituminous waterproofing membranes to a primed deck.
What is it?
An elastomeric (SBS-type) or plastomeric (APP-type) polymer modified bitumen made by blending molten bitumen with thermoplastic polymers and additives, supplied in grades 40, 70 and 120 and tested to IS 15462:2004 and IRC:SP:53-2002.
Where is it used?
Wearing and binder courses of flexible pavements (SDBC, DBM, BC/AC), tack coats for SAM/SAMI interlayers on overlays and bridge decks, and as the hot-applied bonding layer beneath bituminous waterproofing membranes on RCC roofs, podiums and terraces.
Why use it?
Polymer modification widens the usable temperature range and lifts elastic recovery, fatigue resistance and rutting resistance well above straight-run bitumen — STP credits it with roughly 1.5x the maintenance-cycle life of conventional bitumen.
How is it applied?
Heated to a molten state in a drum melter or hot-mix plant, agitated for homogeneity, and applied hot by sprayer, paver or mixer at a slightly higher temperature than conventional bitumen; the batch should never be reheated repeatedly.
About STP ShaliPMB
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The technical insight
“The E-vs-P distinction is really about which polymer family is doing the modifying. Elastomeric (E) grades use an SBS-type thermoplastic elastomer, which behaves like a rubber network inside the bitumen matrix — stretch it and it snaps back, which is why the E-series carries a minimum 70% elastic recovery at 15°C against only 30-50% for the equivalent P-grade. Plastomeric (P) grades use an APP-type thermoplastic plastomer instead, which stiffens the bitumen and resists permanent deformation under sustained load but doesn’t spring back the same way once stretched. That’s why the same nominal grade number (70, for instance) carries different softening-point and recovery numbers depending on whether it’s E70 or P70 — the number describes penetration/hardness, not which polymer chemistry you’re getting. For Delhi NCR’s climate, where summer road surface temperatures regularly exceed 60°C and winter nights can still bring frost, the FRAASS breaking point and softening-point spread matter as much as the headline penetration grade: a grade-40 binder (higher softening point, lower FRAASS point on the E-series) suits high-temperature-exposed applications like toll plazas and bus bays better than a softer grade-120, which is more at home in colder, lower-stress contexts. When ShaliPMB is being used purely as a membrane-bonding adhesive rather than a pavement binder, the elastic recovery figure is the number worth checking first — it’s what lets the bond layer tolerate deck movement without the membrane above it de-bonding.”
Where it is used
- Binder for wearing and binder courses of flexible pavements — SDBC, DBM, BC/AC hot-mix layers
- Tack coat and bonding layer for SAM (Stress Absorbing Membrane) and SAMI (SAM Interlayer) systems on overlays and bridge decks
- Hot-applied bonding/adhesive layer that welds bituminous waterproofing membrane sheets to a primed RCC roof deck, podium deck or terrace
- Substrate levelling course ahead of membrane or wearing-course application
- Highway, expressway and arterial road resurfacing and periodic maintenance overlays (PWD/NHAI-type works)
- Airport apron, taxiway and heavy-duty industrial pavement construction where rutting resistance under sustained load matters
- Bridge deck waterproofing courses laid beneath the final asphalt wearing surface to delay reflective cracking
Key advantages
- STP’s own performance data credits ShaliPMB with roughly 1.5x the maintenance-cycle life of a conventional VG-grade bitumen overlay
- Wider effective service-temperature band — the FRAAS breaking point (down to -20°C on grade 120) plus a Min 50-60°C softening point cuts both winter thermal cracking and summer softening/rutting
- Elastic recovery up to 70% minimum on the Elastomeric (E) series lets the binder bridge substrate movement and hairline cracking instead of tearing
- Stiffer plastomeric (P) blends resist deformation under heavy, slow-moving loads — useful on bus bays, toll plazas and industrial hardstands prone to rutting
- Improved fatigue and oxidation/aging resistance versus straight bitumen, which delays reflective cracking coming through from an old pavement layer
- Strong hot-bond adhesion to primed concrete makes it a dependable welding layer under torch-applied bituminous waterproofing membranes
- Better aggregate wetting and adhesion in the hot-mix, reducing stripping and raveling of the wearing course over time
- Manufactured to IS 15462:2004 and IRC:SP:53-2002, so specifications are verifiable against a published national standard rather than a proprietary datasheet only
Limitations & considerations
- Not a cold, brush-on product — it must be heated to a molten state and applied hot via sprayer, paver or mixer, so it needs drum-melting or hot-mix-plant infrastructure that small waterproofing jobs may not have on site
- Repeated reheating or overheating degrades the polymer modification and drops elastic recovery below the specified minimum, so batches have to be used within their heat-cycle limits
- Six grade/type combinations (E40/70/120, P40/70/120) exist and choosing the wrong one for the climate or load case (e.g. a P-series in a high-flexibility crack-bridging role) will underperform, so grade selection can’t be guessed
- Primarily engineered and tested as a road-pavement binder (IS 15462/IRC:SP:53) — when used to bond a waterproofing membrane it is the adhesive layer, not a standalone waterproofing system, and still depends on the membrane sheet above it for the actual water barrier
- Handling molten bitumen involves genuine site hazards — skin/eye contact and vapour inhalation are called out on STP’s own MSDS, so it needs a trained crew, PPE, ventilation and fire-safety precautions that a cold-applied coating would not
Selection & best practice
“Match the grade to the job before you order: E-series (Elastomeric, SBS-type) for higher elastic recovery and crack-bridging on flexible/thermal-movement-prone work; P-series (Plastomeric, APP-type) where stiffness and rut resistance under heavy static load matter more than recovery. Within each series, pick 40/70/120 against the site’s expected pavement/roof-deck temperature range using IRC:SP:53-2002 as the reference, not by habit. On site, agitate the drum or tanker in molten condition before use, apply at the manufacturer-recommended temperature (a little above what you’d use for conventional bitumen), and never reheat the same batch repeatedly — repeated heat cycles degrade the polymer modification and the elastic recovery drops below spec. When using it as a membrane-bonding adhesive rather than a pavement binder, treat it strictly as the bonding layer: the substrate must be primed and dry, and the actual waterproofing performance still depends on the membrane sheet above it, not on ShaliPMB alone. Keep drums under shed, away from heat and frost, and have Space Arc confirm the current batch’s softening-point/penetration test certificate before a large pour — polymer-modified bitumen properties do drift between production lots.”
Specifications
| Standard / grade system | IS 15462:2004 (PMB) and IRC:SP:53-2002; grades 40, 70, 120 in both Elastomeric (E) and Plastomeric (P) type |
| Penetration @ 25°C, grade 70 (0.1 mm, 100 g, 5 sec) | 50-90 |
| Softening Point (R&B), grade 70, Min | 55°C |
| Elastic Recovery of half thread @ 15°C, Min | 70% (E-series) / 40% (P70) |
| FRAASS Breaking Point, grade 70, Max | -16°C |
| Flash Point (COC), Min | 220°C |
| Viscosity @ 150°C, grade 70 | 2-6 Poise |
| Loss in weight (thin-film heating), Max | 1.0% |
| Packing | Bulk (tanker) and 200 kg drums |
Industry use cases
Road/highway contracting (PWD/NHAI-type works)
A contractor relaying a wearing course on a Delhi NCR arterial road specifies ShaliPMB E70 in the hot-mix plant to cut rutting on high-traffic, high-summer-temperature stretches versus a conventional VG30 mix.
Building waterproofing (roof/podium decks)
A waterproofing applicator hot-bonds bituminous membrane sheets to a primed commercial basement or podium deck using ShaliPMB as the welding adhesive layer before rolling and lapping the membrane.
Airport/industrial pavements
An apron or taxiway contractor specifies an elastomeric PMB grade for heavy, repeated aircraft loading combined with wide daily temperature swings, where rutting and fatigue resistance both matter.
Bridge deck waterproofing
A bridge-overlay contractor lays a SAMI (Stress Absorbing Membrane Interlayer) course using ShaliPMB beneath the final asphalt wearing surface to delay reflective cracking migrating up from the deck slab.
Large-scale terrace/roof waterproofing
A builder doing bulk terrace waterproofing across a multi-tower residential project opts for a hot-applied bituminous membrane system bonded with ShaliPMB over cold self-adhesive sheets, prioritising bond robustness at scale.
Frequently asked questions
Is ShaliPMB itself a waterproofing membrane?
Elastomeric (E) or Plastomeric (P) — which one do I need?
Can it be applied cold, by brush or roller?
What pack sizes does Space Arc supply in Delhi NCR?
How is this different from ordinary VG30/VG40 bitumen?
Does Space Arc help with grade selection and technical support?
How we position STP ShaliPMB
“Within STP’s own bituminous range, ShaliPMB sits alongside ShaliMulsion A/C/P (cold-applied anionic, cationic and polymer-modified bituminous emulsions in RS/MS/SS setting grades) for tack-coat and spray-seal work where a molten hot-application isn’t practical, ShaliBit 81 and 67 (special-grade modified bitumens for flexible-pavement construction and maintenance) as close cousins in the same road-surfacing family, and ShaliPatch, STP’s ready-to-use pothole repair compound, for smaller reactive repairs rather than fresh-laid courses. For a project that needs a genuinely cold-applied, brush-or-roller bituminous waterproofing coating rather than a hot-melt binder, Space Arc’s own cold-applied bituminous coating range from STP is the more practical fit than ShaliPMB. On the competitive side, Fosroc does not manufacture a directly equivalent IS 15462-grade road-pavement PMB, so ShaliPMB effectively stands alone as the specified binder for hot-mix and membrane-bonding work; where a project instead wants a proprietary bituminous or polymeric roof waterproofing coating system, Fosroc’s Proofex-type bituminous membrane and coating range is a legitimate alternative route for specifiers to weigh, even though it isn’t a like-for-like substitute for a road-grade PMB binder.”
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