Renderoc SP40 — Spray-Applied Structural Repair Mortar for Large Area Concrete Repair

Renderoc SP40

Spray-Applied Structural Repair Mortar for Large Area Concrete Repair

Authorized Project Distributor — Fosroc India | Space Arc Engineering, Ghaziabad

Product Overview

Renderoc SP40 is a factory pre-blended, single-component, structural grade polymer-modified cementitious mortar designed for application by wet spray process (shotcrete technique) for large-area concrete repair. It is used where the scale and geometry of deterioration make hand trowel application impractical — such as large spalled areas on bridge deck soffits, tunnel linings, retaining walls, and deteriorated piers. The spray application method ensures uniform compaction and good bond to the prepared substrate without formwork, making Renderoc SP40 highly economical for large-area structural reinstatement projects. It achieves high compressive and flexural strength comparable to the surrounding parent concrete and is shrinkage-compensated for durable long-term repair performance. Renderoc SP40 is used with Nitobond EP or SBR bonding primer to maximise bond strength to prepared concrete substrates. Space Arc Engineering distributes and supports application of Renderoc SP40 for bridge and infrastructure repair projects across Delhi NCR, Ghaziabad, and Northern India.

Applications

  • Large-area bridge deck soffit spray repair
  • Tunnel lining concrete reinstatement by wet spray
  • Retaining wall concrete repair over large areas
  • Pier and abutment concrete repair by shotcrete method
  • Spray repair of deteriorated industrial concrete structures
  • Large-scale building facade and structural concrete repair

Key Advantages

  • Spray application — highly productive for large-area repair
  • Structural grade performance in spray-applied mortar
  • Shrinkage compensated for durable repair service life
  • Eliminates need for formwork even on overhead surfaces
  • Compatible with Nitobond bonding primers
  • Part of the proven Fosroc Renderoc repair range

Technical Data

TypeSpray-applied polymer-modified structural repair mortar
Application MethodWet spray (shotcrete)
GradeStructural (M40 equivalent)
Compressive Strength 28d> 40 MPa
Bond Strength> 1.5 MPa pull-off
Pack Size25 kg bags

Get a Quote

📞 +91 9999155255
📧 info@space-arc.com
🏢 Space Arc Engineering, Sahibabad, Ghaziabad

Frequently Asked Questions

What equipment is needed to apply Renderoc SP40?

Renderoc SP40 requires a continuous-mixing wet spray rig (plastering machine or mortar pump with spray nozzle). The product is batched into the mixer with water, pumped to the nozzle, and spray-applied to the prepared substrate. Air compressor capacity and nozzle distance are adjusted to minimise rebound and achieve good compaction.

Can Renderoc SP40 be applied overhead by spray?

Yes. The spray application method with correct nozzle distance and air pressure allows Renderoc SP40 to be applied on vertical and overhead surfaces. The compaction from the spray process actually improves density and bond strength compared to hand application, and the thixotropic set after impact prevents sagging.

How does Renderoc SP40 compare to Renderoc S2 and HB2?

Renderoc S2 and HB2 are hand-applied repair mortars for localised patch repair. Renderoc SP40 is specifically designed for spray application, making it far more productive for large-area deterioration. For small patches and localised repairs, S2 or HB2 are more practical. For areas exceeding several square metres, SP40 spray application is more economical.

Source Renderoc SP40 for Your Project

Space Arc Engineering is an Authorized Project Distributor for Fosroc India serving Delhi NCR, Ghaziabad, Noida and Uttar Pradesh.

Get Renderoc SP40 — Spray-Applied Structural Repair Mortar for Large Area Concrete Repair — pricing, TDS & technical help

Space Arc Engineering is an authorized Fosroc distributor & applicator in Delhi NCR & pan-India. Fast quotes, datasheets and on-site support.

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