Trafficguard — Polyurethane Traffic Coating System for Car Park Decks and Ramps

FOSROCAuthorised distributor

Fosroc Trafficguard

A seamless, skid-resistant polyurethane deck system that waterproofs and armours car park slabs, ramps and podiums against constant tyre traffic.

BrandFosrocCategoryIndustrial FlooringFormA multi-layer, liquid-applied polyurethane traffic-deck coating system (primer, flexible topcoat/membrane and…

What is it?

A multi-layer, liquid-applied polyurethane traffic-deck coating system (primer, flexible topcoat/membrane and anti-slip wear course) engineered to waterproof and protect trafficked concrete decks.

Where is it used?

Multi-storey and podium car park decks, ramps, exposed roof-slab parking, aircraft hangars, transport depots and workshop floors that carry vehicular loads.

Why use it?

It combines crack-bridging waterproofing with an abrasion- and skid-resistant surface, so one system stops water ingress and survives repeated tyre traffic that would wear ordinary coatings.

How is it applied?

Cold liquid-applied by roller, notched trowel or squeegee over a primed slab, with anti-slip grain broadcast between coats and a final wear course; each layer reacts chemically to build one seamless elastic skin.

About Fosroc Trafficguard

Fosroc Trafficguard is the polyurethane traffic-deck range that Fosroc built specifically for surfaces where vehicles, not just people, move day after day. On a car park deck the concrete faces a punishing mix of loads at once: standing and turning tyres grinding the surface, water and de-icing salts trying to reach the reinforcement, and the slab itself flexing with temperature and live load. A plain waterproofing membrane will keep water out but shears under tyre scrub; a hard screed resists abrasion but cracks as the deck moves. Trafficguard answers both by stacking purpose-made layers, primer, a flexible topcoat or membrane, anti-slip grain and a tough wear course, that are laid wet-on-wet and cure into a single bonded skin. The elastomeric layers stretch with the structure while the grain-loaded wear course takes the beating from wheels.

In India, Space Arc supplies and applies the Trafficguard UR family (UR100 through UR250, with UR150 the workhorse specification) across Delhi NCR and pan-India. These grades differ mainly in build thickness and wear-course robustness for light, medium or heavy traffic zones, so a designer can specify a lighter system for a residential podium and a heavier one for a busy commercial ramp without changing product families. Because every component is cold-applied and seamless, the system suits occupied buildings and awkward geometries, ramps, upstands, drainage channels, where sheet membranes struggle. As an authorised Fosroc distributor and applicator, Space Arc pairs the right grade to the traffic study, substrate condition and programme, rather than defaulting to a one-size coating.

The technical insight

The system works because it separates two jobs that fight each other and gives each its own layer. The primer opens and wets the concrete capillaries to build adhesion, and anti-slip grain broadcast into it keys the upper coats mechanically. The flexible topcoat/membrane is the moving, waterproofing heart of the system: on Trafficguard UR150 it delivers roughly 200% elongation (ASTM D412) with about 96% recovery, so it bridges dynamic cracks (rated no cracking to ASTM C836) and springs back rather than tearing when the deck flexes under a wheel. Sitting on top, the grain-loaded wear course carries a Shore A hardness around 85 and a coefficient of friction above 0.8 (ASTM F609), which is what gives a wet ramp its skid resistance and lets the surface absorb tyre scrub without abrading through to the membrane. Because the layers react chemically to each other rather than being merely stacked, the interfaces do not delaminate under shear, and the finished skin behaves as one elastic, watertight unit instead of a sandwich of separate films.

Where it is used

  • Deck and ramp waterproofing plus traffic protection in multi-storey car parks
  • Podium car park slabs over shopping malls, offices and residential towers
  • Exposed basement and terrace roof slabs used for parking
  • Aircraft hangar floors, transport depots and bus, coach and taxi yards
  • Service centres, garages and vehicle workshop floors
  • Warehouse and industrial floors subject to forklift and pallet-truck traffic
  • Colour-demarcated parking bays, drive lanes and pedestrian walkways using standard and RAL-matched shades
  • Line marking over the cured deck using Trafficguard Line Marking Paint (TLMP)

Key advantages

  • Flexible elastomeric layers bridge dynamic thermal and shrinkage cracks instead of splitting over them
  • Seamless and watertight, with no laps or joints for water to track through on complex deck geometry
  • Skid-resistant, grain-loaded wear course gives a safe surface on ramps and in wet conditions
  • Purpose-built for tyre abrasion and vehicle loading, not a foot-traffic membrane pressed into deck duty
  • Cold liquid-applied, so it wraps around upstands, channels and penetrations that sheet systems cannot
  • UV resistant wear course holds appearance on exposed decks and roof-slab parking
  • Available in a range of grades (UR100-UR250) so the build is matched to light, medium or heavy traffic zones
  • Standard and RAL-matchable colours allow clear bay, lane and pedestrian-zone demarcation

Limitations & considerations

  • Not for substrates with rising damp or relative humidity above about 80% (BS 8203 App. A); an osmotic or persistently wet slab must be corrected first
  • New concrete must have cured a minimum of 28 days (reach ~80% of properties) before priming
  • Primer and wear course are flammable (flash points as low as ~23 C); no naked flames and good ventilation are essential during application
  • Do not apply if rain is imminent or if temperatures may fall below 7 C within 24 hours of application
  • Above 35 C substrate/ambient temperatures, working practice must change (cool storage, shaded plant, avoid the hottest hours) to control pot life and finish
  • The wear course is a sacrificial layer; heavily trafficked zones and ramps need periodic inspection and re-coating over the service life rather than being fit-and-forget

Selection & best practice

Start with a clean, sound, dry slab: remove laitance, oil, grease and curing compounds, fill blowholes and undulations with a suitable Fosroc repair mortar, and confirm the concrete is at least 28 days old with moisture within limits. Prime at 0.2-0.3 ltr/m2 and, while wet, broadcast Anti-Slip Grain No. 2 at 0.4-0.8 kg/m2, allowing about 16 hours cure at 35 C before brushing off loose grain. Apply the topcoat by short-haired lambswool roller at 0.4-0.5 ltr/m2 per coat, then the wear course at 0.1-0.2 ltr/m2 (100-200 microns WFT) per coat. Do not thin the components, and mix only the quantities supplied, scraping tins clean. Respect the cure windows before opening up: foot traffic after 24 hrs at 25 C (18 hrs at 35 C) and vehicle traffic after 5 days at 25 C (72 hrs at 35 C); apply line marking with TLMP only after five days. Run site trials to fix real coverage rates, keep substrate temperature at least 3 C above dew point, and step up build/wear-course grade in ramps and turning zones where abrasion is highest.

Specifications

System type Multi-layer liquid-applied polyurethane traffic-deck system (primer + flexible topcoat/membrane + anti-slip grain + wear course)
Elongation (ASTM D412) ca. 200% (Trafficguard UR150 topcoat)
Tensile strength (ASTM D412) 10 N/mm2
Tear resistance (ASTM D624) 25 N/mm
Shore A hardness (ASTM D2240) 85
Coefficient of friction (ASTM F609-05) >0.8 (skid resistant)
Crack bridging (ASTM C836-06) No cracking
Coverage Primer 0.2-0.3 ltr/m2; Anti-slip grain 0.4-0.8 kg/m2; Topcoat 0.4-0.5 ltr/m2/coat; Wear course 0.1-0.2 ltr/m2/coat
Supply / shelf life Primer 9 L, Topcoat 18 L, Wear course 20 L packs, grain in bags; 12 months below 25 C (values shown for UR150)

Industry use cases

Commercial car parks

Multi-storey and basement decks, ramps and turning bays under continuous vehicle traffic get a waterproof, skid-resistant surface with colour-coded lanes and bays.

Podium and mixed-use developments

Parking podiums over malls, offices and apartments are sealed against water reaching occupied space below while carrying resident and visitor traffic.

Exposed roof-slab parking

Terrace and roof-level parking exposed to sun and rain uses the UV-resistant wear course to stay watertight and hold appearance.

Transport and aviation

Bus, coach and taxi depots, service centres and aircraft hangar floors take heavy, concentrated tyre loads on a seamless, abrasion-tough deck.

Industrial floors

Warehouse and workshop slabs under forklift and pallet-truck movement gain a hard-wearing, dust-free trafficable coating matched to load intensity.

Frequently asked questions

Is Trafficguard a waterproofing system or a floor coating?
Both. The flexible topcoat/membrane layer waterproofs the deck and bridges dynamic cracks, while the anti-slip wear course on top resists tyre abrasion and gives skid resistance. That dual role is exactly why it suits car park decks rather than a plain membrane or a plain floor paint.
How is Trafficguard different from a roof or podium waterproofing membrane like Nitoproof?
A membrane such as Nitoproof 800 is optimised for waterproofing decks with light foot or occasional traffic. Trafficguard adds a hard, grain-loaded wear course and is graded for constant vehicular loading, tyre scrub and ramp turning, so choose it wherever cars and light vehicles run daily.
Which Trafficguard grade should we specify?
The UR range spans UR100 to UR250, differing mainly in build thickness and wear-course robustness. Lighter grades suit residential podiums and low-traffic bays; heavier grades suit busy commercial ramps and turning zones. Space Arc matches the grade to your traffic study and substrate.
What is the coverage and how do we estimate quantities?
For UR150, primer runs 0.2-0.3 ltr/m2, topcoat 0.4-0.5 ltr/m2 per coat, wear course 0.1-0.2 ltr/m2 per coat and anti-slip grain 0.4-0.8 kg/m2. These are guidance figures only; site trials should confirm real consumption because texture and porosity vary.
How long before the deck can take vehicle traffic?
Typically foot traffic after about 24 hours at 25 C (18 hours at 35 C) and vehicle traffic after 5 days at 25 C (72 hours at 35 C). Line marking with TLMP is applied only after five days. Programme the closure accordingly.
Can it go over an old or damp car park deck?
Existing decks must be cleaned back to a sound, contaminant-free substrate with blowholes repaired. It must not be applied over rising damp or slabs above roughly 80% RH, and new concrete needs about 28 days cure. A moisture check upfront avoids adhesion failure.

How we position Fosroc Trafficguard

Position Trafficguard as the vehicular-deck specialist within Space Arc’s Fosroc waterproofing and flooring line-up. Where the deck mainly needs waterproofing with only light foot or occasional traffic, Fosroc Nitoproof 800 is the more economical seamless PU choice; step up to Trafficguard when tyres, ramps and turning loads dominate. For hard-wearing internal industrial slabs poured fresh, pair or contrast with the dry-shake hardener Fosroc Nitoflor Hardtop. Substrate prep before coating typically uses Fosroc Nitomortar repair mortars and Nitoprime primers. Across other brands we carry, this competes with Sika Sikafloor and Dr. Fixit PU deck systems, so the honest recommendation is driven by the traffic study, exposure and budget rather than brand loyalty.

Source Fosroc Trafficguard for your project

Authorised distribution, technical advice & professional application across Delhi NCR and Pan-India.


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