MC-Injekt 2700 HV — Single-Component Polyurethane Foam Injection Resin for Sealing Active Water Leaks in Concrete

MC-Injekt 2700 HV

Single-Component Polyurethane Foam Injection Resin for Sealing Active Water Leaks in Concrete

Authorized Project Distributor — MC-Bauchemie India | Space Arc Engineering, Ghaziabad

Product Overview

MC-Injekt 2700 HV is a single-component hydrophilic polyurethane (PU) injection resin manufactured by MC-Bauchemie Germany for the permanent sealing of active water leaks, seepage, and running water ingress in concrete cracks, construction joints, and cavities through pressure injection. The product reacts rapidly with water — including active flowing water — to expand into a flexible, closed-cell polyurethane foam that fills the crack or void in which it is injected, forming a permanent watertight barrier. The hydrophilic chemistry of MC-Injekt 2700 HV means that water initiates and accelerates the chemical reaction: in the presence of water, the isocyanate groups in the PU prepolymer react with the water molecules to release carbon dioxide gas (which causes the foam expansion) and form a polyurea-PU crosslinked foam network. The foam expansion ratio (the ratio of cured foam volume to liquid injection volume) is adjustable through the addition of a foam retarder (MC-Injekt Retarder) to the resin before injection, allowing the applicator to produce a tightly expanded, dense foam (for narrow cracks under high hydrostatic pressure) or a highly expanded, lighter foam (for large voids and cavities). MC-Injekt 2700 HV is classified as a hydrophilic PU injection resin, meaning the cured foam remains flexible and maintains its volume in the presence of water. This distinguishes it from hydrophobic PU injection resins, which cure in the presence of water but then repel water and can shrink in dry conditions — a limitation in intermittently wet applications. The flexible foam produced by MC-Injekt 2700 HV accommodates limited joint or crack movement without tearing or debonding, making it suitable for dynamic construction joints and settlement cracks that continue to move slightly after injection. Space Arc Engineering supplies MC-Injekt 2700 HV and the associated MC-Packer system (injection packers and pump equipment) for basement waterproofing, tunnel repair, and concrete crack injection specialists throughout Delhi NCR, Ghaziabad, and Uttar Pradesh.

Applications

  • Basement concrete wall active water leak sealing — injection through drilled packers into crack
  • Construction joint leak sealing — PU foam injection into leaking construction joints under water pressure
  • Tunnel lining crack and joint injection — stopping active water inflow through concrete lining
  • Underground car park wall seepage repair — PU foam injection from inside face without excavation
  • Dam and water retaining structure crack sealing — active leak stoppage through injection from accessible face
  • Manholes and inspection chamber joint sealing — stopping infiltration through pipe joints and wall cracks

Key Advantages

  • Reacts with flowing water — hydrophilic chemistry initiates reaction on contact with active leaks
  • Rapid expansion — foam fills crack or void volume quickly, stopping water flow within minutes
  • Flexible cured foam — accommodates minor crack movement without re-opening after injection
  • Single-component — no mixing at site, supplied ready to inject from drum via pump
  • Adjustable expansion — foam retarder allows customization of expansion ratio for different applications
  • Permanent seal — crosslinked PU foam remains stable and waterproof in continuously wet underground conditions

Technical Data

TypeSingle-component hydrophilic polyurethane foam injection resin
Viscosity (at 20 degrees C)Approximately 200 to 300 mPas — low viscosity for injection through narrow cracks
Reaction with WaterRapid — gel time 30 to 90 seconds with water contact at 20 degrees C (faster at higher temperature)
Expansion Ratio (without retarder)Approximately 8 to 15 times original liquid volume (adjustable with retarder)
Shore A Hardness (cured foam)Approximately 15 to 25 — flexible elastic foam consistency
Temperature Range (application)5 to 35 degrees C — below 5 degrees C viscosity increases, reduce with warming

Get a Quote

+91 9999155255 | info@space-arc.com | Space Arc Engineering, Sahibabad, Ghaziabad

Frequently Asked Questions

What is the complete procedure for injecting MC-Injekt 2700 HV into an active water-leaking crack in a basement concrete wall using MC-Packer injection equipment, and how many packers are needed?

Pressure injection of MC-Injekt 2700 HV for active water leak sealing is a specialist technique that requires proper packer installation, a suitable single-component PU injection pump, and understanding of the injection procedure. The complete procedure is as follows. Step 1 — Identify and map the crack. Mark the full length and extent of the leaking crack on the wall surface. Note the width at various points (typically with a crack microscope or magnifying glass — MC-Injekt 2700 HV can be injected into cracks from 0.1 mm width). Check for multiple parallel cracks or a crack network — each separate crack requires its own injection sequence. Step 2 — Install injection packers. Drill packer holes along the crack at a 45-degree angle, angled to intersect the crack plane approximately 50 mm behind the concrete face. For a standard 200 mm thick basement wall, drill holes at 45 degrees from the inside face to hit the crack plane at approximately 100 mm depth (mid-wall). Packer spacing: typically equal to the wall thickness for standard cracks (200 mm packer spacing for a 200 mm wall) — reduce to 100 to 150 mm spacing for narrow cracks or high-flow conditions. Standard packer size for 10 mm diameter holes — install mechanical or rubber-expansion MC-Packers into each hole and torque to seal. Step 3 — Flush with water. Using the injection pump, flush clean water through each packer in sequence to clean the crack channel and confirm connectivity between adjacent packers (water flowing from the adjacent packer confirms the crack is open between the two). Note which packers are connected. Step 4 — Prepare MC-Injekt 2700 HV. If using foam retarder to reduce expansion ratio (recommended for injection into narrow cracks less than 0.5 mm width to prevent excessive pressure build-up from rapid expansion), add MC-Injekt Retarder to the resin in the drum at the specified ratio (typically 2 to 5 percent by weight) and stir. Do not heat the resin — this accelerates reaction and reduces working time. Step 5 — Inject resin. Starting from the lowest packer (for vertical cracks, start from the bottom to prevent gravity-fed water from diluting the resin above the injection point), connect the injection pump hose to the first packer. Pump MC-Injekt 2700 HV slowly at low pressure (typically 3 to 5 bar for thin cracks, up to 10 to 15 bar for tight, high-pressure situations). Continue pumping until resin flows from the adjacent packer — then move to that packer and inject, leaving the previous packer open. Continue in this sequence along the crack. For active leaks with flowing water, inject rapidly until foam formation and pressure rise indicates the crack is filled, then hold pressure for 1 to 2 minutes before releasing. Step 6 — Post-injection. Allow the injected resin to cure for a minimum of 24 hours before assessing leak stoppage. If any residual seepage remains after 24 hours, re-inject the affected section with a second injection of MC-Injekt 2700 HV. Remove packers after 24 hours by breaking off at the wall face and filling the packer holes with cement mortar or Dr. Fixit Speed Watergrip. For long-term waterproofing, apply a cementitious waterproofing coating (such as MC-Bauchemie Nafuflex or MC-Bauchemie Nafucryl) over the entire basement wall inner face after leak injection to provide a backup waterproofing membrane over the injection-treated crack network.

Source MC-Injekt 2700 HV for Your Project

Space Arc Engineering is an Authorized Project Distributor for MC-Bauchemie India serving Delhi NCR, Ghaziabad, Noida and Uttar Pradesh.

Get MC-Injekt 2700 HV — Single-Component Polyurethane Foam Injection Resin for Sealing Active Water Leaks in Concrete — pricing, TDS & technical help

Space Arc Engineering is an authorized MC-Bauchemie distributor & applicator in Delhi NCR & pan-India. Fast quotes, datasheets and on-site support.

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