Sikafloor-390 N – Tough-elastic crack-bridging coloured epoxy floor coating

SIKAAuthorised distributor

Sika Sikafloor-390 N

A tough-elastic, crack-bridging epoxy coating that flexes with a working slab instead of cracking over it — built for demanding industrial and food-grade floors.

BrandSikaCategoryIndustrial FlooringFormA two-component, solvent-free, coloured epoxy floor coating with a deliberately tough-elastic film that bridges fine…

What is it?

A two-component, solvent-free, coloured epoxy floor coating with a deliberately tough-elastic film that bridges fine substrate cracks up to around 0.2 mm.

Where is it used?

Production and processing halls, warehouses, food and beverage plants, chemical units, workshops and sheltered exterior service areas laid over sound concrete or screed.

Why use it?

Combines the chemical and abrasion resistance of an epoxy with enough elasticity to accommodate hairline movement, so the finish stays seamless and cleanable rather than telegraphing every slab crack.

How is it applied?

Mixed 85:15 (A:B) by weight, then applied by roller or trowel over a Sika primer as a wearing layer at roughly 1.6 kg/m2 per mm, optionally broadcast with aggregate and sealed.

About Sika Sikafloor-390 N

Sikafloor-390 N sits in a useful middle ground between a hard, rigid epoxy topping and a fully flexible polyurethane deck coating. It is a two-component, solvent-free epoxy at essentially 100% solids, but the resin is formulated to cure tough-elastic rather than glass-hard. That single property change is what the whole product is about: an industrial slab is never perfectly still, and rigid coatings tend to reflect every shrinkage crack and control joint straight through to the surface. The 390 N film stretches locally over those fine cracks — bridging movement of the order of 0.2 mm to the ZG DIBt water-protection criteria — so the floor keeps a continuous, wipe-clean skin even where the concrete underneath is not.\n\nBecause it is coloured and seamless, it also does the day-to-day jobs a good industrial floor coating is expected to do. It resists abrasion (around 75 mg loss on the Taber CS10 test), carries a Shore D hardness of roughly 60 at 14 days, holds bond strength above 1.5 N/mm2 to a properly prepared substrate, and offers very good resistance to a defined range of chemicals. It is documented against EN 1504-2 as a concrete surface-protection system and EN 13813 as a synthetic-resin screed material, and carries cleanroom-relevant particle and VOC emission testing plus indirect food-contact suitability — which is why it turns up so often in food, beverage and pharma-adjacent facilities where hygiene and a defect-free surface both matter.

The technical insight

The mechanism worth understanding is elongation versus rigidity. A standard industrial epoxy is cross-linked to be extremely hard and chemically tight, but that same dense network has almost no give — when the slab beneath opens a shrinkage crack, the coating has nowhere to go and simply splits along the same line. Sikafloor-390 N uses a modified epoxy chemistry that keeps high solids and good chemical resistance while building in enough elastic recovery for the film to strain across a narrow, slowly-opening crack instead of fracturing. That is why the datasheet quotes a crack-bridging figure (about 0.2 mm) rather than only a hardness number. The practical envelope follows from this: it bridges fine, essentially static hairline cracks in the wearing layer — it is not a joint sealant and will not span live, moving structural joints or dynamic cracks, which still need a designed joint detail. Cure is a straightforward exothermic epoxy reaction, so temperature drives everything — pot life runs from about 60 minutes at 10 C down to roughly 10 minutes at 30 C, and full chemical cure lands near 14 days at 10 C, 10 days at 20 C and 7 days at 30 C.

Where it is used

  • Seamless wearing-layer flooring in production and processing halls where the slab shows fine shrinkage cracks
  • Food, beverage, dairy, brewery and bottling plants needing a hygienic, cleanable, indirect food-contact finish
  • Warehouses and distribution floors under foot traffic and light-to-medium wheeled loads
  • Chemical manufacturing and handling areas requiring defined chemical resistance and easy decontamination
  • Workshops and engineering bays exposed to abrasion, dropped tools and occasional spillage
  • Broadcast slip-resistant systems where quartz or aggregate is scattered into the coat and sealed
  • Sheltered exterior service areas, loading aprons and covered docks
  • Cleanroom-adjacent and pharma support spaces where low particle and VOC emission is specified

Key advantages

  • Tough-elastic film bridges fine substrate cracks (~0.2 mm) that would telegraph through a rigid epoxy
  • Solvent-free at ~100% solids, so low odour and no solvent shrinkage during cure
  • Seamless and coloured — no joints to harbour dirt, easy to wash down and decontaminate
  • Very good defined chemical resistance combined with ~75 mg Taber abrasion loss for durability
  • Documented to EN 1504-2 and EN 13813, with cleanroom particle/VOC testing and indirect food-contact suitability
  • Strong adhesion (>1.5 N/mm2) to correctly prepared concrete and cementitious screeds
  • Can be finished smooth-gloss or, with aggregate broadcast, as a slip-resistant surface
  • Suitable for both interior and sheltered exterior use across a wide 10-30 C application window

Limitations & considerations

  • Bridges only fine, essentially static hairline cracks — it is not a joint sealant and will not span live, moving or structural joints
  • Application window is 10-30 C for product, air and substrate; pot life collapses to about 10 minutes at 30 C, leaving little working time
  • Requires substrate moisture below ~4% (CM method) and no rising damp; unforgiving of wet or vapour-driven slabs
  • Relative humidity must stay below 80% and the surface must be kept clear of condensation for the first 24 hours
  • Like all epoxies it can chalk, gloss-off and shift shade under prolonged direct UV, so it is not ideal for fully open outdoor areas
  • Colour consistency depends on using matched batch numbers across a continuous area

Selection & best practice

Success is decided before the resin is opened. Prepare the concrete by shot-blasting or grinding to a sound, laitance-free profile, confirm at least 25 N/mm2 compressive and 1.5 N/mm2 tensile strength, and check moisture is under 4% by the CM method with no rising damp. Always prime with the appropriate Sika epoxy primer and fill blowholes so the elastic layer bonds and does not pinhole. Work strictly inside the 10-30 C band and keep the substrate at least 3 C above dew point — plan around the pot life, which is only about 30 minutes at 20 C and far shorter when it is hot, so mix in manageable batches. Combine Part A and Part B mechanically for about 3 minutes, then decant into a clean container and remix to avoid unmixed streaks on the wall of the pail. Apply the wearing layer at roughly 1.6 kg/m2 per mm; for slip resistance, broadcast aggregate into the wet coat and lock it in with a seal coat at about 0.75-0.85 kg/m2. Respect the overcoating window (roughly 30-48 hours at 20 C) and protect the fresh floor from moisture and condensation for the first 24 hours. Allow light traffic at around 4 days and hold heavy loading and chemical exposure until full cure near 7-10 days at 20-30 C.

Specifications

Chemical base Two-component, solvent-free tough-elastic epoxy resin
Mixing ratio (A:B) 85:15 by weight
Solid content ~100% by weight and volume
Mixed density ~1.6 kg/L
Wearing-layer consumption ~1.6 kg/m2 per mm thickness
Seal / top coat consumption ~0.75-0.85 kg/m2
Shore D hardness ~60 (14 days at 23 C)
Crack bridging ~0.2 mm (ZG DIBt)
Tensile adhesion >1.5 N/mm2
Pot life ~60 min at 10 C / ~30 min at 20 C / ~10 min at 30 C
Pack size 25 kg ready-to-mix unit (Part A 21.25 kg + Part B 3.75 kg)
Standards EN 1504-2, EN 13813; ZG DIBt approval

Industry use cases

Food & Beverage Processing

Dairies, breweries and bottling halls get a seamless, indirect food-contact surface that resists cleaning chemicals and bridges the fine slab cracks that would otherwise trap bacteria.

Chemical Manufacturing

Handling and reactor areas gain defined chemical resistance plus an easily decontaminated, joint-free skin over slabs that inevitably develop shrinkage cracking.

Warehousing & Logistics

Storage and picking floors take foot and light wheeled traffic on an abrasion-resistant coating that keeps looking continuous despite hairline movement in large-pour slabs.

Cleanroom-Adjacent & Pharma

Support and gowning spaces use its low particle and VOC emission testing to hold a hygienic, wipe-clean finish where a rigid coating would craze.

Engineering Workshops

Machine shops and maintenance bays get a tough-elastic surface that shrugs off dropped tools, oil spillage and abrasion better than a brittle high-build epoxy.

Frequently asked questions

How is Sikafloor-390 N different from a normal industrial epoxy floor coating?
A standard epoxy cures glass-hard and cracks wherever the slab beneath it cracks. The 390 N is formulated tough-elastic, so its film stretches over fine hairline cracks (about 0.2 mm) and keeps a seamless surface, while still giving you epoxy-grade chemical and abrasion resistance.
Will it bridge my expansion or control joints?
No. It bridges fine, essentially static hairline cracks in the wearing layer only. Live, moving or structural joints must still be detailed and sealed with a proper joint system — treat 390 N as a crack-tolerant coating, not a joint sealant.
How much material do I need per square metre?
Budget roughly 1.6 kg/m2 for every millimetre of wearing-layer thickness, plus about 0.75-0.85 kg/m2 for a seal or top coat. A 25 kg unit therefore covers a modest area at typical build, so calculate against your specified thickness and always add wastage.
Can it be used outdoors?
It is suitable for sheltered exterior service areas such as covered docks and loading aprons. Like all epoxies it can chalk and change shade under prolonged direct sunlight, so for fully exposed outdoor decks a UV-stable polyurethane topcoat or a PU deck system is the better call.
What surface prep and moisture limits apply?
Shot-blast or grind to a sound, laitance-free profile with at least 25 N/mm2 compressive strength, prime with the matching Sika epoxy primer, and confirm substrate moisture is below about 4% (CM method) with no rising damp. Skipping prep or coating a damp slab is the usual cause of failure.
What is the pot life and how long before I can use the floor?
Pot life is about 30 minutes at 20 C and much shorter when hot, so mix in small batches. At 20 C expect light traffic in around 4 days and full chemical cure near 10 days; higher temperatures speed this up, lower temperatures slow it down.

How we position Sika Sikafloor-390 N

Within the Sika flooring family, Sikafloor-390 N is the crack-tolerant workhorse. It needs a Sika epoxy primer (such as Sikafloor-161) under it, and where you want the same tough-elastic performance with quicker turnaround or a self-smoothing feel you can look across the wider Sikafloor range. If a project actually needs full flexibility over a live-moving substrate, a Sikafloor PU or Sikalastic deck-coating system is the honest choice rather than pushing 390 N past its 0.2 mm crack-bridging envelope. Where the slab is sound and crack-free and the priority is pure chemical and abrasion resistance rather than elasticity, a rigid solvent-free epoxy will be more economical. From our other brands, we can also specify Fosroc Nitoflor and MC-Bauchemie flooring lines for comparable industrial duty. As an authorised distributor and applicator across Delhi NCR and pan-India, Space Arc can help you choose the right build-up, prime correctly and apply within the temperature and moisture window that these coatings demand.

Preferred brand · Fosroc equivalent

Fosroc Nitoflor FC150 — Choose FC150 when the slab is sound and crack-free and you need a robust, high-build solvent-free epoxy purely for chemical and abrasion resistance, without paying for the tough-elastic crack-bridging that sets the 390 N apart.

Compare with Fosroc Nitoflor FC150 →

Source Sika Sikafloor-390 N for your project

Authorised distribution, technical advice & professional application across Delhi NCR and Pan-India.


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