Sika Sikafloor MultiDur ES-20 AP
A 2 mm self-smoothing epoxy floor system that turns worn concrete into a seamless, gloss, easy-clean surface for storage halls, clean rooms and workshops.
What is it?
A two-component, solvent-free epoxy flooring system that builds a seamless 2 mm self-smoothing topping over concrete or cement screed.
Where is it used?
Storage and assembly halls, clean rooms, sanitary areas, canteens, maintenance workshops, garages and loading ramps carrying medium to heavy foot and trolley traffic.
Why use it?
It delivers a hard-wearing, liquid-proof, chemically resistant floor with a jointless gloss finish that is quick to clean and easy to keep hygienic.
How is it applied?
Prepared concrete is primed with Sikafloor-161 HC, then the Sikafloor-264 HC N topping is poured, spread to 2 mm and de-aerated with a spiked roller to flow level.
About Sika Sikafloor MultiDur ES-20 AP
Sikafloor MultiDur ES-20 AP is Sika’s answer for facilities that need a resilient, low-maintenance resin floor without the cost and thickness of a heavy-duty screed. It is a defined system rather than a single tin: a Sikafloor-161 HC epoxy primer that seals and grips the substrate, followed by a Sikafloor-264 HC N self-smoothing epoxy topping laid at a nominal 2 mm. Poured and spread, the topping flows out under its own weight into a jointless, level surface, so there are no grout lines or coating overlaps to trap dirt, harbour bacteria or wear open under traffic.
The finished floor is built for the daily grind of working buildings. It resists abrasion from pallet trucks and forklifts, shrugs off cleaning chemicals and occasional spills, and stays impervious to water and most industrial fluids. The gloss surface reflects light well, which brightens warehouse and workshop interiors, and it wipes down quickly for hygiene-sensitive rooms. Available across the RAL colour range, it also lets specifiers zone areas, mark walkways or match a plant’s visual standards while keeping one continuous, monolithic finish underfoot.
The technical insight
The performance comes from the two-layer logic. The Sikafloor-161 HC primer is a low-viscosity epoxy that penetrates the open pores of a mechanically prepared substrate, displacing air and locking the topping to the concrete; this is why the system develops a tensile adhesion strength above 1.5 N/mm² with failure occurring in the concrete itself rather than at the bond line. On top, the Sikafloor-264 HC N is a quartz-filled, self-levelling epoxy: the graded aggregate gives the film its body and load-spreading capacity while the resin flows to a smooth plane. Cured, that matrix reaches roughly 53 N/mm² compressive and 20 N/mm² flexural strength with a Shore D hardness near 76, so it takes point loads and rolling traffic without cracking or denting. Abrasion loss of around 41 mg on the Taber test (CS 10/1000/1000) explains its long service life in trafficked halls. Because the whole build cures as a continuous thermoset with no joints, there is no weak plane for liquids to exploit, which is what makes it genuinely liquid-proof rather than merely water-repellent.
Where it is used
- Storage and assembly halls handling palletised goods and rolling loads
- Clean rooms and controlled environments needing a seamless, wipe-clean floor
- Pharmaceutical and food-processing zones with strict hygiene requirements
- Sanitary areas, canteens and wash-down spaces exposed to standing water
- Maintenance workshops and engineering bays subject to oil and tool traffic
- Garages and vehicle service areas requiring abrasion and fluid resistance
- Loading ramps and dock areas under repeated forklift movement
- General light-to-medium industrial units upgrading tired concrete floors
Key advantages
- Seamless, jointless finish with no lines to trap dirt or wear open
- Self-smoothing topping flows level, giving a smooth 2 mm gloss surface
- Liquid-proof and impervious to water, cleaning agents and most spills
- Good chemical and mechanical resistance for working environments
- High abrasion resistance suited to forklift and pallet-truck traffic
- Easy to clean and maintain, supporting hygiene-critical operations
- Wide RAL colour range for zoning, safety marking or brand matching
- Supplied as a matched primer-plus-topping system, removing guesswork on compatibility
Limitations & considerations
- At 2 mm it suits medium to heavy foot and trolley traffic, not the extreme point loads of a heavy-duty industrial screed
- Epoxy topcoats can chalk, yellow or lose gloss under prolonged direct UV, so it is intended for interior use
- Requires mechanical surface preparation to a CSP-3 to CSP-4 profile; a simply swept or acid-etched floor will not bond reliably
- Substrate must be sound (minimum 25 N/mm² compressive, 1.5 N/mm² pull-off) and dry to around 4% moisture, or the system can debond
- Application is confined to +10 C to +35 C, up to 80% RH and a minimum 3 C above dew point, which can constrain winter or humid-season work
- Being a rigid epoxy, it does not bridge moving or structural cracks without a separate detailing approach
Selection & best practice
Success with ES-20 AP is decided before any resin is opened. Mechanically prepare the concrete by shot-blasting or grinding to a CSP-3 to CSP-4 profile, remove all laitance, curing compounds and contamination, and confirm the substrate is at least 25 N/mm² compressive and 1.5 N/mm² pull-off with moisture at or below 4%. Repair spalls, blowholes and cracks first. Apply the Sikafloor-161 HC primer evenly at the specified rate and, while it is still fresh, scatter oven-dried quartz sand to key the topping if the surface is porous. Once cured, pour and spread the Sikafloor-264 HC N to a nominal 2 mm and pass a spiked roller to release entrained air and let it flow level. Keep ambient and substrate temperature between +10 C and +35 C, relative humidity at or below 80%, and stay at least 3 C above the dew point throughout placing and cure. Respect the overcoating windows between layers, protect the fresh floor from water and traffic while it cures, and always work to the current Sika system data sheet for exact consumption and pot-life figures.
Specifications
| System type | Two-component solvent-free epoxy, self-smoothing floor system |
| System build-up | Sikafloor-161 HC primer + Sikafloor-264 HC N topping |
| Nominal thickness | 2 mm |
| Primer consumption | 0.30-0.50 kg/m² (Sikafloor-161 HC) |
| Compressive strength | ~53 N/mm² (28 days, +23 C) |
| Flexural strength | ~20 N/mm² (28 days, +23 C) |
| Tensile adhesion strength | >1.5 N/mm² (failure in concrete) |
| Shore D hardness | ~76 (7 days, +23 C) |
| Abrasion resistance | ~41 mg loss (Taber CS 10/1000/1000) |
Industry use cases
Warehousing & Logistics
Seamless, abrasion-resistant floors for storage and assembly halls that take constant pallet-truck and forklift movement without wearing open.
Pharmaceutical & Clean Rooms
Jointless, liquid-proof gloss surface that wipes clean and supports the hygiene control demanded in clean rooms and controlled production areas.
Food & Beverage
Impervious, easy-clean flooring for processing zones, canteens and wash-down areas exposed to spills, standing water and frequent sanitation.
Automotive & Workshops
Hard-wearing topping for maintenance bays, garages and loading ramps that resists oil, tool impact and repeated vehicle traffic.
General Manufacturing
A cost-effective way to upgrade tired concrete in light-to-medium industrial units into a bright, durable, zoned working floor.
Frequently asked questions
How thick is the Sikafloor MultiDur ES-20 AP floor?
What surface preparation does it need?
Can it be used outdoors?
Is the floor chemical and water resistant?
What colours are available?
Does Space Arc supply and apply this system?
How we position Sika Sikafloor MultiDur ES-20 AP
Sikafloor MultiDur ES-20 AP sits in the middle of Sika’s dry-area flooring range: heavier and more robust than a simple roller-applied epoxy coating, yet lighter and more economical than the thick, high-strength MultiDur screeds specified for extreme forklift loads. Within the Sika family, step up to a thicker MultiDur system or an ESD-controlled variant where static dissipation or very heavy traffic is the driver, or pair it with Sikafloor curing and joint-sealing products for a complete floor package. Where a project standardises on Fosroc, the Nitoflor self-smoothing range is the natural equivalent. Space Arc carries all of these lines, so we can specify the right system for your loading, chemistry and budget rather than pushing a single brand.
Fosroc Nitoflor SL2000 — Specify the Fosroc Nitoflor SL2000 when a project is standardised on Fosroc, as it is a comparable 2 mm flow-applied self-smoothing epoxy topping for the same medium-to-heavy traffic floors.
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