STP Superior ShaliPlus
STP’s heavy-duty APP-modified bituminous membrane, torch-applied for roofs, podiums and pools that need a proven IS 16540:2017 barrier against Delhi’s summer heat and monsoon standing water.
What is it?
A 0.5–2.0mm APP-modified polymeric bituminous waterproofing membrane laminated on both faces with thermofusible HMHDPE sheet, torch-bonded (or self-adhesive in the 2020 SA grade) onto a primed RCC deck.
Where is it used?
Medium to large roof slabs, underground and podium car parks, swimming pools, bridge and tunnel decks, and roof gardens.
Why use it?
A ≥120°C softening point and 0.2% max water absorption give it wide headroom against Indian rooftop heat and standing water, while conforming to IS 16540:2017.
How is it applied?
Primed with ShaliTex Primer, then heat- or hot-bitumen-bonded to the deck with 75mm/100mm overlaps sealed in hot bitumen, and finished with a protective screed, tiles or reflective coating.
About STP Superior ShaliPlus
Superior ShaliPlus is STP Limited’s torch-applied APP-modified bituminous waterproofing membrane — a high-softening-point polymeric bitumen core laminated on both faces with thermofusible HMHDPE sheet. STP has made waterproofing compounds in India for over eight decades under its Shali- brand family, and this membrane sits at the torch-on end of that range, manufactured to IS 16540:2017 in four thicknesses (0.5/1.0/1.5/2.0mm) plus a self-adhesive 0.5mm variant (2020 SA) for sites where open-flame work isn’t permitted.
It gets specified wherever a project needs a fully bonded physical membrane rather than a liquid coating: large roof decks, podium and underground car parks, swimming pools, bridge and tunnel decks. Space Arc Engineering stocks and applies it as part of a complete STP system — ShaliTex Primer underneath, STP Bitumen or ShaliBond cold adhesive for bonding, ShaliCrete mortar and ShaliSeal PS GG polysulphide for parapet and joint detailing — so the priming, membrane and jointing all trace back to one manufacturer instead of a mixed-brand patchwork.
The technical insight
The number that matters most on this datasheet is the softening point — ≥120°C — because a torch-on membrane’s real failure mode in North India usually isn’t leakage, it’s bitumen softening and creeping under a black, sun-exposed terrace through May-June, then re-hardening unevenly by winter. That headroom counts when deck surfaces regularly cross 65-70°C. Equally telling: it passes the pressure head test with no sign of leakage and keeps water absorption under 0.2%, together confirming a continuous, non-porous barrier rather than the capillary-blocking chemistry liquid coatings rely on. The dual HMHDPE facing isn’t cosmetic — it gives the underside enough grip for a sound torch bond while keeping the top face tough enough to walk on during laying and to hold a protective screed or reflective coating afterward without delaminating.
Where it is used
- Waterproofing of medium to large RCC roof slabs — residential, commercial and industrial
- Underground and podium-level car park decks before backfill or paver-block finishing
- Swimming pool tanks and water-retaining structures
- Bridge and tunnel deck waterproofing ahead of the wearing course
- Roof gardens and landscaped terraces, laid beneath planters and growing medium
- Parapet upturns and terminations, detailed into a groove with polymer-modified mortar
- Podium decks carrying a tile or paver overlay for foot traffic
- Construction-joint and expansion-joint detailing alongside ShaliGrout IP and ShaliSeal PS GG
Key advantages
- Conforms to IS 16540:2017, so it’s specifiable directly against the Indian standard
- High softening point (≥120°C) gives real margin against rooftop heat build-up in Delhi NCR summers
- Passes the pressure head test with no sign of leakage and keeps water absorption under 0.2%
- Stays flexible at 5°C without cracking — useful in hill sites and cold winter mornings alike
- Good machine- and cross-direction elongation lets the sheet absorb thermal-cycling movement in the deck below
- HMHDPE facing on both sides resists puncture and abrasion while giving a reliable torch-bond surface
- Offered in four thicknesses plus a self-adhesive grade, so spec matches loading, exposure and site constraints
- Backed by STP’s full detailing system — primer, adhesive, coving mortar and sealant — from one manufacturer
Limitations & considerations
- A torch-applied (or hot-bitumen-bonded) sheet, not a brush/roller product — needs a trained crew, LPG torches and fire-safety supervision
- Surface prep is non-negotiable: 28-day cured concrete, mechanical laitance removal and under-5% substrate moisture, or blistering follows
- Cannot be applied in rain, or outside +5°C to +45°C substrate/ambient temperature, narrowing the window in monsoon and peak winter fog
- Overlap welding quality decides long-term performance — poorly sealed 75mm/100mm laps are the single biggest real-world failure point
- Needs a protective overlay (screed, tiles or a reflective coat like SuperSilverShield) — bare membrane isn’t meant for indefinite UV and foot-traffic exposure
- Open-flame torching is restricted on some occupied or live sites; the self-adhesive 2020 SA workaround is only available in the 0.5mm grade
Selection & best practice
Get the substrate right before the membrane arrives on site: cure new concrete a full 28 days, mechanically remove laitance, build correct roof gradient (STP recommends ShaliPlast IW-dosed PCC), and keep drain mouths at least 15mm below deck level so water can’t pond against the membrane. Prime with ShaliTex Primer at 0.3–0.4 L/m² and let it dry fully — overnight in humid weather — before torching starts. Insist on the specified 75mm longitudinal / 100mm transverse overlaps sealed until a visible bead of bitumen extrudes at every edge, and stagger laps on double-layer work. Run the membrane parapet-to-parapet to envelope the roof, and never skip the protective overlay — bare membrane left exposed to UV and foot traffic won’t last as long as the datasheet numbers suggest.
Specifications
| Standard | IS 16540:2017 |
| Composition | APP-modified polymeric bitumen core, HMHDPE facing both sides |
| Thickness range | 0.5mm / 1.0mm / 1.5mm / 2.0mm (grades 2020, 2030, 2045, 1030) + self-adhesive 2020 SA |
| Softening point | ≥ 120°C |
| Water absorption | 0.2% max |
| Cold flexibility | No cracking at 5°C |
| Heat resistance | 100°C for 2 hrs — does not drip |
| Pressure head test | No sign of leakage |
| Roll size / shelf life | 1m x 20m (0.5/1.0/1.5mm), 1m x 10m (2.0mm); 12-month shelf life |
Industry use cases
Residential apartment terraces
0.5–1.0mm grade laid under a tile/paver overlay for RWA and builder-floor roof decks across Delhi NCR
Commercial & IT park roof decks
1.5–2.0mm grades specified for large, continuously trafficked or plant-room roof areas
Basement and podium car parks
Membrane laid before backfill or paver finishing to protect the deck slab from standing water and runoff
Infrastructure — bridges & tunnels
Deck waterproofing ahead of the wearing course, chosen for elongation and cold-flexibility under structural movement
Roof gardens & landscaped terraces
Positive-side membrane laid beneath planters and growing medium under constant moisture exposure
Frequently asked questions
Does Superior ShaliPlus need a primer before it’s laid?
Can it be installed without an open flame?
Which thickness suits a residential terrace?
How is a torch-on membrane different from a liquid waterproofing coating?
Can it be left exposed and walked on directly?
What’s the shelf life and how should rolls be stored?
How we position STP Superior ShaliPlus
Superior ShaliPlus sits alongside STP’s other Shali-branded waterproofing lines rather than competing with them: for structures needing permanent water immersion, STP’s reinforced membrane and ShaliBond APP/SBS range step in; for heavily detailed roofs with awkward geometry, ShaliCryl TC (acrylic) or ShaliKote (cementitious/DPC) are the liquid-applied STP alternatives Space Arc also stocks. Outside the STP stable, the closest genuine equivalent is Fosroc’s Proofex Torchseal — also a torch-applied APP-modified bitumen membrane, but built around a 180gsm polyester reinforcement core rather than HMHDPE facing. Choosing between the two really means choosing between STP’s HMHDPE-faced construction, tuned for roof decks, podiums and roof gardens where heat and UV cycling dominate, and Fosroc’s polyester-cored 4P grade, tuned for structural tanking and permanent immersion where puncture and crack-bridging under sustained hydrostatic pressure matter most.
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