UltraTech Floorkrete HS1
The M60-grade floor screed built for warehouses, ramps and factory floors that take a daily beating from wheels, pallets and footfall.
What is it?
A polymer-modified, cement-based, factory pre-mixed floor screed mortar — the highest-strength (M60-grade) member of UltraTech’s three-tier Floorkrete family, trowelled into place to take heavy wheeled and foot traffic.
Where is it used?
Industrial and warehouse floors, factory shop floors, loading bays and ramps, parking decks, and as a structural underlayment beneath tile adhesive, epoxy/PU coatings or other specialist flooring systems.
Why use it?
Where an ordinary screed would spall or dust under forklift and pallet-truck traffic — HS1’s higher cement-polymer loading gives it the abrasion and compressive resistance the lighter Floorkrete grades (HS2, HS3) aren’t built for.
How is it applied?
Mixed on-site with 17-19% water by weight using a mechanical stirrer to a lump-free paste, then trowelled or float-finished to the required fall in layers of 15-40mm, within a 1-hour working pot life.
About UltraTech Floorkrete HS1
UltraTech Floorkrete HS1 is the top-strength member of UltraTech Building Products’ three-tier Floorkrete screed range (HS1/HS2/HS3), pitched at an M60 design grade against HS2’s mid-tier M40 and HS3’s lighter M20. It’s a factory pre-mixed, polymer-modified cementitious mortar — graded sand, cement and a redispersible polymer already proportioned in the bag — so a site crew just adds water and mixes. That consistency matters on the floors HS1 is meant for: warehouse aisles under forklift loads, factory shop floors, ramps and parking decks, where loosely site-batched screed tends to show soft patches and dusting within a monsoon season.
HS1 rarely stands alone as a finished floor. It’s usually the structural levelling and strengthening layer under an epoxy or PU topcoat, under vinyl or tile, or under an anti-static system in an electronics or pharma plant — the layer that carries the load so the finish above doesn’t crack. For NCR clients, the real first question is often whether the actual traffic on that floor needs HS1’s extra strength margin or whether the mid-tier HS2 covers it. As UltraTech’s authorised distributor and applicator, Space Arc supplies HS1 with the mix design, curing supervision and, where needed, the topcoat system over it — not just the bag.
The technical insight
The “HS” stands for high-strength, and the polymer modification is what gets it there. Redispersible polymer powder in the dry mix forms a film around the cement hydrates as the screed cures, which lifts bond strength to the base slab well past the 0.3-0.5 N/mm² typical of an unmodified sand-cement screed, and adds flexural toughness so the top few millimetres don’t crumble under a loaded pallet-truck wheel. UltraTech’s data sheet allows extending the mix with 10mm-down aggregate at 1:1 by weight for thicker single-layer pours — useful on ramps and large bays where going past 40mm in one lift would otherwise mean a second layer, though it trades some topline strength for pour economy. The 1-hour pot life and 48-hour minimum cure before loading are the numbers site supervisors plan around; both stretch out below 20°C, which matters for early-morning winter pours in Delhi.
Where it is used
- Warehouse and 3PL floor screeding under forklift and pallet-truck traffic
- Factory shop-floor resurfacing ahead of an epoxy or PU coating system
- Loading bay, dock and ramp resurfacing
- Structural underlayment beneath anti-static/ESD flooring in electronics or pharma plants
- Basement and multi-level parking deck relevelling
- Terrace/podium screed over waterproofing where the deck also takes vehicular or heavy foot load
- Commercial floor reprofiling ahead of vitrified tile or stone laying
- Precast/RCC slab levelling before final flooring in institutional buildings
Key advantages
- M60 design grade — the strongest of the three Floorkrete tiers, built for genuinely heavy trafficked floors
- Factory pre-mixed, so sand grading and cement-polymer dosage don’t vary bag to bag the way site-batched screed does
- Polymer modification lifts bond strength to the substrate, cutting delamination risk under coatings
- Coarse-aggregate extension option (1:1 by weight) makes thicker single-layer pours more economical
- A workable 1-hour pot life that suits real site crews without forcing a rushed pour
- Finishes with a spatula, aluminium float or power trowel — no specialist plant needed
- Technical parameters comply with IS 2250, so the spec is auditable rather than a private claim
- Backed by UltraTech’s technical service cell and Space Arc’s own application crew for mix design and curing supervision
Limitations & considerations
- Not a wearing surface by itself in chemically aggressive plants — oil, acid or solvent exposure still needs a resin topcoat over it
- 48-hour minimum before subsequent trades or traffic, longer below 20°C, so it can’t be a same-day-handover floor
- Application is capped between 5°C and 50°C ambient, a factor on both peak Delhi summers and cold winter mornings
- Beyond about 40mm in a single layer it needs the aggregate-extended mix, which slightly trades away topline strength
- It’s the costliest Floorkrete grade — specifying HS1 where the floor will only ever see HS2-level traffic is wasted spend
- Surface prep tolerance is limited; defects deeper than 40mm need patching first, so a poorly cast base slab adds cost before HS1 goes down
Selection & best practice
Treat the base slab honestly before ordering HS1: patch any defect deeper than 40mm first, and give the surface real mechanical roughness (light scabbling or shot-blasting, not just a broom) so the polymer bond can do its job. Mix strictly to the 17-19% water-by-weight band with a mechanical stirrer to a lump-free consistency — both too wet and too dry mixes cost strength. Work within the 1-hour pot life in batches the crew can actually place and level, and past roughly 25-30mm in one lift use the 10mm-down aggregate extension rather than stacking uncured layers. Keep the screed off foot traffic for the full 48 hours (longer in cool weather) and damp-cure it through that window rather than leaving it to dry in ambient air, especially in a Delhi summer where surface moisture disappears fast.
Specifications
| Product type | Polymer-modified, cement-based, factory pre-mixed floor screed mortar |
| Standard compliance | IS 2250 |
| Design strength grade | M60 — highest of the three Floorkrete grades (HS2 = M40, HS3 = M20) |
| Bulk density | 1550-1650 kg/m³ |
| Water demand | 17-19% by weight of powder |
| Pot life | 1 hour |
| Application thickness | 15-40mm per layer (extendable with 10mm-down aggregate at 1:1 by weight for thicker pours) |
| Coverage | ~0.40 sq.ft per kg at 12mm thickness |
| Subsequent trade/traffic time | 48 hours minimum (longer below 20°C); pack size 40kg, 12-month shelf life |
Industry use cases
Warehousing & Logistics
Relevelling a 3PL distribution floor after the original IPS surface powdered under years of reach-truck traffic, with HS1 as the structural base for a new epoxy topcoat.
Manufacturing
Factory shop-floor resurfacing ahead of a PU coating system in a two-shift unit, where the 48-hour cure had to be scheduled around a weekend.
Commercial Real Estate
Basement parking deck relevelling in a Delhi NCR mall, chosen for its M60 grade given the vehicular loading and ramp gradients involved.
Institutional/Residential
Terrace screed over an existing waterproofing membrane in a high-rise, laid ahead of tiling on a deck that also serves as a utility walkway.
Infrastructure/Distribution
Loading dock and ramp resurfacing using the aggregate-extended mix to make up a 35mm level difference in one pour.
Frequently asked questions
What’s actually different between Floorkrete HS1, HS2 and HS3?
Can we walk or drive on it the same day it’s laid?
What’s the maximum thickness we can lay in one pass?
Does HS1 need a topcoat, or can it be the finished floor?
How is it supplied?
Is it suitable over old waterproofing membrane on a terrace?
How we position UltraTech Floorkrete HS1
Within UltraTech’s range, HS1 sits above Floorkrete HS2 and HS3 — same system, different design grade — so the honest first question on any enquiry is which grade the actual traffic load calls for, not defaulting to the strongest one. It pairs naturally with other UltraTech Building Products Space Arc carries: Seal & Dry waterproofing underneath a terrace pour, Tilefixo and Tilefixo Grout above it if the finish is tile, and Basekrete or Microkrete where the base slab itself needs repair before screeding. Outside UltraTech, Fosroc’s Nitoflor Levelcrete is the closer comparison — a self-levelling cementitious compound rated to a similar 40 N/mm² 28-day strength, but self-levelled rather than trowelled to a fall. A specifier might reach for Levelcrete on a large, genuinely flat warehouse floor where cutting manual trowelling labour matters more than controlling a fall, while HS1 stays the better fit wherever the floor needs a worked-in gradient — ramps, drains, terraces — or where the aggregate extension is needed to make up a thicker level difference economically.
Fosroc Nitoflor Levelcrete — A specifier might reach for Levelcrete instead on a large, genuinely flat warehouse floor where cutting manual trowelling labour matters more than controlling a fall, since it’s a self-levelling compound (rated to a similar ~40 N/mm² 28-day strength) poured rather than trowelled to a slope.
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