Product Overview

Expocrete EC is a two-component, aggregate-filled epoxy concrete mortar from Fosroc for heavy-duty repair and resurfacing of industrial concrete floors, loading dock approaches, vehicle ramps, factory floors, and any concrete surface subject to heavy wheeled or forklift traffic, impact, abrasion, and chemical spillage. The product consists of an epoxy resin and hardener (supplied in pre-weighed parts) combined with a graded aggregate filler. When the components are mixed together and the aggregate is incorporated, the resulting mortar has the workability of conventional concrete but cures to a rigid material with compressive strength exceeding 70 MPa and exceptional resistance to impact, abrasion, and chemical attack. The key advantage of Expocrete EC over cementitious repair mortars for heavy industrial floor repairs is the much higher abrasion resistance and chemical resistance of the cured epoxy matrix — properties that cementitious systems, even with polymer modification, cannot match. In areas subject to frequent forklift traffic with solid rubber tyres, diesel and hydraulic fluid spillage, acid and alkali cleaning chemicals, and heavy point loads from racking legs and pallet drops, cementitious repairs often fail by erosion of the matrix and aggregate pop-out within months. An Expocrete EC repair, properly installed on a sound substrate, can provide service lives of 5 to 10 years or more in the same conditions. The product is also used for new-construction skid-resistant ramp surfaces, loadout bay edge repairs, and joint arris restoration in heavily trafficked industrial facilities. Space Arc Engineering distributes Expocrete EC for industrial flooring repair and maintenance projects across Delhi NCR, Ghaziabad, and Northern India.

Applications

• Heavy-duty repair of concrete floors in forklift and HGV trafficked warehouses and factories
• Loading dock and vehicle ramp concrete repair with high abrasion and impact resistance
• Chemical resistant floor repair in food processing, pharmaceutical, and chemical plants
• Joint arris and edge repair in heavy industrial floor joints
• Skid-resistant ramp resurfacing with broadcast aggregate finish
• Repair of impact-damaged concrete near loading bay doors and machine plinths

Key Advantages

• Very high compressive strength (greater than 70 MPa) — much stronger than concrete
• Exceptional abrasion resistance for areas subject to solid rubber-tyred traffic
• Chemical resistance to oils, fuels, dilute acids, and alkalis
• Two-component epoxy — full cure achieved in 24–48 hours at 20 deg C
• Can be applied in thin sections (10 mm) where cementitious mortars would fail
• Returns heavy industrial areas to service faster than alternative repair systems