Fosroc Conplast UW-L
Chloride-free, ready-to-use liquid anti-washout admixture that protects underwater concrete from cement washout and segregation.
What is it?
Fosroc Conplast UW-L is a chloride-free, ready-to-use liquid anti-washout admixture for underwater concreting. It forms a gel within the water phase of the mix that surrounds and protects cement particles, dramatically reducing washout of fines during placement.
Where is it used?
Used in underwater concrete placements across India — marine and port structures, bridge piers and pile caps, cofferdams, diaphragm walls, tremie concrete, harbour works and repairs poured below the water line where conventional mixes would lose cement and segregate.
Why use it?
It keeps concrete cohesive underwater so cement fines are not washed away. In an ordinary mix washout can reach roughly 30% of the fines content; with Conplast UW-L in the same mix this is reduced to less than 6%, preserving strength, finish and bond.
How is it applied?
Added as a liquid at a normal dosage of 0.3 litres per 100 kg of cementitious materials, with site trials to optimise. Compatible with all Portland cements and replacements (microsilica, GGBS, fly ash) and recommended for use with Fosroc Auramix PCE admixtures.
About Fosroc Conplast UW-L
Fosroc Conplast UW-L is a chloride-free, ready-to-use liquid anti-washout admixture engineered specifically for underwater concreting. Unlike a superplasticiser, it does not work by dispersing cement; instead it is a gel-forming (viscosity-modifying) cohesion admixture. When dosed into the mix it generates a gel within the water phase that surrounds the cement particles, holding the mix together and shielding the fines from being washed out as the concrete falls through and settles under water. The result is concrete that stays cohesive during placement, with minimal loss of cement, minimal laitance and a sound, dense set.
The performance gain is quantifiable. In an ordinary concrete mix placed under water, washout can carry away up to roughly 30% of the fines content — a direct loss of cement, strength and durability. With Conplast UW-L incorporated into the same mix, that washout is reduced to less than 6%, keeping the binder where it belongs. Crucially, the admixture achieves this cohesion without delaying the chemistry of the concrete: stiffening is achieved soon after placing and the set time of the concrete is not affected.
Conplast UW-L is supplied as a liquid with a specific gravity of 1.010 and a chloride content of Nil to BS 5075, making it suitable for reinforced and prestressed underwater work. It should not be confused with the powder grade Conplast UW, which is a chloride-free blend of polymers supplied as a fine brown powder; UW-L is the ready-to-use liquid form preferred where on-site batching of a liquid admixture is more practical. It is compatible with all Portland cements plus replacement materials such as microsilica, GGBS and fly ash, and is recommended for use alongside Fosroc’s Auramix series PCE admixtures. As an authorised Fosroc distributor and applicator across Delhi NCR and Pan-India, Space Arc Engineering supplies Conplast UW-L with technical support and on-site trial guidance for Indian marine, bridge and tremie-concrete projects.
The technical insight
Conplast UW-L is a viscosity-modifying / gel-forming cohesion admixture, not a plasticiser. It thickens the water phase of the mix so the cement and fines are physically held against the washing action of water, rather than chemically dispersing the cement the way an SNF or PCE superplasticiser would. Because it modifies cohesion and not the hydration reaction, stiffening occurs soon after placing and the overall set time of the concrete is unaffected. For workability, it is designed to be paired with a PCE superplasticiser — Fosroc recommends the Auramix series — so the mix can be made flowable and self-levelling for tremie or pumped placement while Conplast UW-L supplies the anti-washout cohesion. With a specific gravity of 1.010, dosing volumes are close to dosing by mass, and the normal dosage of 0.3 litres per 100 kg of cementitious materials should always be confirmed by site trials, since over- or under-dosing can be required to suit the specific mix design, placement method and water conditions.
Where it is used
- Tremie concrete placed under water for piles, pile caps and pier foundations
- Marine and port structures — quay walls, jetties, breakwaters and harbour works
- Bridge substructures: pier footings and cofferdam concrete poured below the water line
- Diaphragm walls and bored cast-in-situ piles
- Underwater repairs and patching of submerged concrete elements
- Cut-off walls, intake structures and other below-water-table civil works
Key advantages
- Reduces underwater washout of fines from up to ~30% to less than 6% in the same mix, preserving cement, strength and durability
- Chloride-free (Nil to BS 5075), so it is suitable for reinforced and prestressed concrete
- Ready-to-use liquid — convenient on-site batching with no need to pre-disperse a powder
- Does not delay setting: stiffening is achieved soon after placing and concrete set time is not affected
- Compatible with all Portland cements plus microsilica, GGBS and fly ash replacements
- Works in tandem with Fosroc Auramix PCE admixtures to deliver flowable, cohesive, washout-resistant concrete
- Non-flammable with a minimum 12-month shelf life when stored correctly
Limitations & considerations
- Not a superplasticiser — it provides cohesion, not workability, and is normally combined with a PCE admixture to achieve flow
- Dosage must be confirmed by site trials; the 0.3 L/100 kg cementitious figure is a starting point that may need adjustment for the mix and placement method
- Compatibility with plasticisers other than the recommended Fosroc Auramix series should be checked with Fosroc before use
- Performance depends on a correctly designed underwater mix; it cannot compensate for an unsuitable mix design or poor placement practice
- Liquid must be protected from frost during storage to maintain shelf life and performance
Selection & best practice
Always establish the working dosage by trial mixes before site placement, starting from 0.3 litres per 100 kg of cementitious materials and adjusting to suit the actual mix, placement method and water conditions. Combine Conplast UW-L with a compatible Fosroc Auramix PCE superplasticiser to obtain a flowable yet cohesive mix suitable for tremie or pumped underwater placement, and consult Fosroc before pairing it with any non-Auramix plasticiser. Store the drums and pails in a dry place protected from frost, use within the 12-month shelf life, and verify chloride-free credentials against BS 5075 for reinforced and prestressed work.
Specifications
| Type / Chemistry | Chloride-free ready-to-use liquid anti-washout (gel-forming) admixture for underwater concrete |
| Specific gravity | 1.010 |
| Chloride content | Nil to BS 5075 |
| Normal dosage | 0.3 litres per 100 kg of cementitious materials (optimise by site trials) |
| Washout reduction | Ordinary concrete washout up to ~30% of fines; reduced to less than 6% with Conplast UW-L in the same mix |
| Admixture compatibility | Recommended with Fosroc Auramix series PCE admixtures; consult Fosroc for other plasticisers |
| Cement compatibility | All Portland cements plus microsilica, GGBS and fly ash replacements |
| Set time | Stiffening achieved soon after placing; concrete set time not affected |
| Standard referenced | BS 5075 (chloride content) |
| Packaging | 200 kg drum and 20 kg pail |
| Flammability / shelf life | Non-flammable; minimum 12 months shelf life, protect from frost |
Industry use cases
Ports & Marine
Tremie and underwater concrete for quay walls, jetties and breakwaters where washout of cement fines must be minimised to protect long-term durability in seawater exposure.
Bridges & Infrastructure
Pile caps, pier footings and cofferdam pours placed below the water line, keeping the mix cohesive so strength and bond are preserved without segregation.
Deep Foundations
Bored cast-in-situ piles and diaphragm walls where concrete is placed through water or bentonite, retaining fines for a dense, sound structural element.
Repair & Rehabilitation
Underwater patching and reinstatement of submerged concrete structures, where a chloride-free, ready-to-use liquid admixture simplifies on-site batching.
Frequently asked questions
What is the correct dosage of Fosroc Conplast UW-L?
Is Conplast UW-L a superplasticiser?
How much does it reduce underwater washout?
Does Conplast UW-L delay the setting of concrete?
Is it chloride-free and suitable for reinforced concrete?
What is the difference between Conplast UW-L and Conplast UW?
How is Conplast UW-L packaged and stored?
How we position Fosroc Conplast UW-L
Specialist anti-washout admixture within the underwater-concreting segment. Sits alongside Fosroc’s Auramix PCE superplasticisers (used together) and the powder-grade Conplast UW. Comparable products from other suppliers include BASF MasterMatrix UW range and Sika UCS / Sika anti-washout admixtures; Space Arc Engineering leads with Fosroc as an authorised distributor and applicator across Delhi NCR and Pan-India.
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Authorised distribution, technical advice & professional application across Delhi NCR and Pan-India.