MC-Floor PU — Two-Component Polyurethane Floor Coating System — Seamless, Chemical-Resistant, UV-Stable Flooring for Food Processing, Pharmaceutical, Electronics, and Industrial Facilities

MC-Floor PU

Two-Component Polyurethane Floor Coating System — Seamless, Chemical-Resistant, UV-Stable Flooring for Food Processing, Pharmaceutical, Electronics, and Industrial Facilities

Authorized Project Distributor — MC-Bauchemie India | Space Arc Engineering, Ghaziabad

Product Overview

MC-Floor PU is a two-component, isocyanate-polyol-based polyurethane floor coating system from MC-Bauchemie providing a high-performance, seamless floor finish that complements the MC-Floor SL epoxy self-levelling system with key advantages in UV stability, flexibility, and food-area chemical resistance. The fundamental polymer chemistry difference between polyurethane and epoxy floor coatings determines the appropriate specification context for each: epoxy coatings (MC-Floor SL, MC-Floor 3K) are rigid, high-compressive-strength systems with excellent adhesion, high hardness, and the widest chemical resistance range — ideal for chemical plants, heavy industrial flooring, and areas with point-load impact — but epoxy suffers from UV-induced yellowing and chalking in sunlit areas (aromatic epoxies) or limited availability in aesthetic-grade colour in aliphatic versions; polyurethane coatings (MC-Floor PU) are inherently more flexible (elongation at break 20 to 100 percent versus 2 to 5 percent for rigid epoxy), UV-stable (aliphatic polyurethane does not yellow under UV — essential for natural-light-exposed production areas), and available in a wide colour range for colour-coding of production zones, fire lanes, and hygienic zones; the flexibility of MC-Floor PU allows it to accommodate minor substrate cracking and thermal movement without cohesive cracking of the coating — important for large-area floor coatings in food processing facilities where the floor spans large areas subject to thermal cycling from cold stores to warm processing areas. The system is applied as a two-component coating over a primed concrete substrate, curing by polyaddition reaction between isocyanate and polyol to form a thermoset polyurethane film of 0.5 to 1.5 mm total thickness with excellent abrasion resistance, cleanability, and food-industry-compliant chemistry. Space Arc Engineering supplies MC-Floor PU for flooring contractors, food processing facility developers, pharmaceutical plant operators, and industrial facility managers across Ghaziabad, Delhi NCR, Noida, and Uttar Pradesh.

Applications

  • Food processing facility flooring — seamless polyurethane floor coating for production areas in food and beverage processing plants in Delhi NCR and Uttar Pradesh where the floor must comply with FSSAI Schedule M hygiene requirements for food factory flooring: smooth and impervious to food residues, resistant to cleaning chemicals (caustic soda NaOH, peracetic acid, citric acid, sodium hypochlorite), thermally stable from cold room temperatures to hot process area temperatures (minus 20 to plus 60 degrees Celsius), and light-coloured (typically white, light grey, or food-safe green) for hygienic inspection — the UV-stable aliphatic PU formulation of MC-Floor PU retains its colour under the intense fluorescent and natural daylight in food processing areas, maintaining hygienic visual inspectability throughout the cleaning and production cycle
  • Pharmaceutical manufacturing GMP flooring — polyurethane floor coating for pharmaceutical manufacturing zones regulated by CDSCO Schedule M GMP standards (Indian equivalent of cGMP) where the floor must be seamless (no joints where microorganisms can harbour), chemical resistant to pharmaceutical solvents and cleaning agents, and provide a non-particle-generating surface that does not shed fibres or particles that could contaminate the product — MC-Floor PU provides the particle-free, cleanroom-compatible floor surface required for tablet manufacturing, capsule filling, and sterile manufacturing zones in Indian pharma plants
  • Electronics assembly and cleanroom flooring — ESD-dissipative or conductive polyurethane floor coating for electronics manufacturing cleanrooms, SMT assembly areas, and component handling zones where electrostatic discharge (ESD) can damage sensitive electronic components — MC-Floor PU with conductive or dissipative carbon or metallic pigment additions provides the surface resistivity range required by IEC 61340-4-5 for ESD protection flooring in electronics manufacturing (typically 10^5 to 10^8 ohm surface resistivity for dissipative flooring)
  • Laboratory and research facility flooring — chemical-resistant polyurethane floor coating for research laboratories, quality control laboratories, and analytical chemistry facilities in educational institutions, pharmaceutical R and D centres, and industrial quality labs where the floor must resist spills of mineral acids, organic solvents, and buffer solutions without staining, swelling, or loss of adhesion to the substrate — the UV-stable PU formulation is particularly appropriate for laboratory facilities with large roof windows or skylights
  • Commercial kitchen and canteen flooring — slip-resistant polyurethane floor coating for the wet zones of commercial kitchens, canteens, and hotel kitchen areas where the floor must resist food oils, fats, acids, and hot water spillage while providing adequate slip resistance for kitchen workers in wet conditions — MC-Floor PU applied with a broadcast anti-slip aggregate (aluminium oxide or quartz sand) produces a slip-resistant surface meeting the DIN 51130 R11 or R12 rating required for commercial kitchen wet area flooring

Key Advantages

  • Superior UV stability — aliphatic polyurethane does not yellow or chalk under UV light exposure — maintaining the specified coating colour (white, light grey, yellow, green) for the full service life of the floor — critically important for food processing areas with roof skylights or production areas exposed to natural daylight where epoxy yellowing would impair the hygienic inspection of the floor surface by food safety auditors
  • Flexibility and crack-bridging — the cured MC-Floor PU coating has an elongation at break of 20 to 100 percent — allowing the coating to bridge hairline cracks in the substrate (up to 0.1 to 0.2 mm) without cohesive cracking — important for large-area floor coatings in food processing facilities where the concrete substrate has developed shrinkage cracks after curing and where rigid epoxy coatings would crack at the substrate crack location
  • Food-industry-compliant chemistry — the cured polyurethane polymer is insoluble, chemically stable, and food-contact safe after full cure (verify specific food contact approval with the MC-Bauchemie product data sheet for the Indian market) — compliant with FSSAI Schedule M requirements for food factory flooring and with EU Regulation 10/2011 for materials in contact with food for export-oriented food processing facilities
  • Wide colour range for production zone demarcation — available in a wide range of standard RAL or BS colours for colour-coding of production zones (clean vs. dirty zones), traffic lanes (forklift lanes, pedestrian walkways), fire exit routes, and hazard areas — the UV-stable colour retention of aliphatic PU maintains the colour-coding scheme for the full operating life of the facility without annual touch-up repainting
  • Anti-slip finish option — the system can be applied with a broadcast anti-slip aggregate (aluminium oxide, quartz sand, or coloured EPDM granule) into the wet second coat to produce a slip-resistant, textured surface for wet-processing zones, ramps, and pedestrian areas in food and pharmaceutical facilities where worker safety on wet floors is a GMP and occupational safety requirement

Technical Data

TypeTwo-component aliphatic polyurethane floor coating — Component A: aliphatic polyisocyanate (HDI or IPDI based); Component B: polyol resin with pigments — UV-stable, non-yellowing
Application Thickness0.5 to 1.5 mm total dry film thickness in 2 to 3 coats — primer coat on concrete, base coat, and topcoat; for anti-slip systems, broadcast aggregate into wet base coat and seal with topcoat
Compressive Strength of Cured CoatingGreater than 50 MPa at 7 days — adequate for light to medium vehicle traffic (pedestrian, hand pallet jack, slow forklift)
Elongation at Break20 to 100 percent (formulation-dependent) — flexible, crack-bridging
Chemical ResistanceResistant to dilute acids, dilute alkalis, food oils and fats, cleaning chemicals, mild solvents — consult chemical resistance table in product data sheet for specific chemicals
UV StabilityExcellent — aliphatic isocyanate (HDI or IPDI) formulation — no yellowing or chalking after 1,000 hours QUV accelerated weathering — maintains colour in sunlit areas
Surface Resistivity (ESD grade)10^5 to 10^8 ohm (dissipative) or less than 10^6 ohm (conductive) for ESD options — specify ESD grade at order
Overcoating Interval4 to 8 hours between coats at 25 degrees Celsius — do not allow recoat window to exceed 24 hours (adhesion between coats reduces after 24 hours — scuff-sand if interval exceeded)

Get a Quote

+91 9999155255 | info@space-arc.com | Space Arc Engineering, Sahibabad, Ghaziabad

Frequently Asked Questions

A plant manager at a biscuit and confectionery manufacturing facility in Hapur (near Ghaziabad, Uttar Pradesh) is planning to refurbish the production floor — the existing floor is a 15-year-old concrete floor with oil staining from butter and shortening, hairline cracks in several areas, and a worn surface — the plant must comply with FSSAI GMP requirements and the floor must be restored to food-grade standard — they want to specify MC-Floor PU for the refurbishment — what is the complete floor preparation and coating system specification, and how long must the production area be shut down for the floor refurbishment?

Refurbishing an existing contaminated and cracked concrete floor in a food processing facility to FSSAI GMP standard with MC-Floor PU is a common project type in the growing food and confectionery manufacturing sector in the Delhi NCR-Hapur corridor. Here is the complete specification and shutdown estimation. Step 1 — Surface assessment and preparation specification: the 15-year-old oil-contaminated concrete floor requires careful assessment before specifying the preparation method; the three main preparation challenges are: oil and fat contamination, existing cracks, and worn concrete surface. Oil and fat contamination removal: butter and shortening contamination penetrates up to 5 to 10 mm into concrete over 15 years of production — this contaminated zone must be fully removed before coating application because the oil acts as a bond breaker and the MC-Floor PU coating will delaminate if applied over oil-contaminated concrete; the removal procedure is: hot alkaline degreasing with 5 to 10 percent NaOH solution applied hot (60 to 70 degrees Celsius) by scrubber machine — the hot caustic solution saponifies the fat and oil (converts it to water-soluble soap) that is then scrubbed and rinsed away; repeat degreasing minimum 3 times, allowing each application to dwell for 15 minutes before scrubbing; after degreasing, test the concrete surface by applying clean water — water should wet and absorb into the concrete immediately (contact angle less than 30 degrees) — if water beads on the surface, the oil contamination is not fully removed and further degreasing is required; after degreasing, mechanically scarify the concrete surface using diamond plate or shot blast equipment to remove the degreased surface layer and the top 1 to 3 mm of concrete — this exposes fresh, uncontaminated concrete below the penetrated oil zone and creates the mechanical profile required for MC-Floor PU adhesion (CSP 3 to 4 profile per ICRI 310.2R). Crack repair: fill all cracks wider than 0.2 mm with a flexible polyurethane sealant or with epoxy crack injection (MC-Injekt EP) depending on crack activity; dormant cracks less than 0.2 mm width can be left as the MC-Floor PU elongation will bridge these; active cracks (cyclic opening and closing) must be prepared with a 5 to 10 mm wide chase cut and filled with flexible PU sealant (MC-Nafuplan EB) before coating application. Step 2 — Surface moisture test: the moisture vapour emission rate (MVER) from the concrete must be below 3 pounds per 1,000 square feet per 24 hours (equivalent to below 75 percent relative humidity in the concrete pore measured at 40 mm depth by in-situ hygrometer probe) — above this level, moisture vapour pressure beneath the coating causes osmotic blistering; if the concrete MVER is too high (common in food processing areas with wet cleaning history), apply an epoxy moisture-tolerant primer (MC-Bauchemie epoxy primer) as the first layer — the epoxy primer can tolerate slightly higher moisture than the PU coating and provides a low-permeability barrier to reduce moisture vapour transmission to the PU coating above. Step 3 — Coating system application: Coat 1 (primer): apply MC-Bauchemie epoxy primer by roller at the specified coverage rate — allow to cure to touch-dry (typically 4 to 6 hours at 25 degrees Celsius); Coat 2 (PU base coat): mix Component A and Component B of MC-Floor PU at the specified ratio using a slow-speed drill for 3 minutes — apply by short-nap roller in 0.3 to 0.4 mm dry film thickness; Coat 3 (topcoat): apply second PU coat within the specified overcoating window (4 to 24 hours) — the final topcoat provides the smooth, cleanable, chemically resistant surface at 0.3 to 0.5 mm DFT; total system dry film thickness: 0.8 to 1.2 mm over the primer. Shutdown duration estimation for a production area refurbishment: surface preparation (shot blasting and degreasing): 1 to 2 days depending on area; allow concrete to dry after wet degreasing: 24 to 48 hours (use industrial dehumidifiers in the closed production area); primer application and cure: 1 day; PU base coat application and cure (minimum 12 hours before topcoat): 1 day; PU topcoat application and cure to light foot traffic (6 to 8 hours); cure to production resumption (full chemical resistance achieved): 7 days; total minimum shutdown: 5 to 7 days; with extended production area (phased application with production continuing in adjacent areas): 2 to 3 weeks for full factory floor including all zones. FSSAI compliance: after installation, document the complete system specification (primer, base coat, topcoat product data sheets, application thickness records, area photographs) for the FSSAI audit file — FSSAI Schedule M requires documentary evidence of food-contact surface compliance for all flooring in direct food production zones. Space Arc Engineering supplies MC-Floor PU and the complete surface preparation and application specification for FSSAI GMP-compliant food factory floor refurbishment in Hapur, Ghaziabad, Delhi NCR, and Uttar Pradesh — contact +91 9999155255 for site survey and specification assistance.

Source MC-Floor PU for Your Project

Space Arc Engineering is an Authorized Project Distributor for MC-Bauchemie India serving Delhi NCR, Ghaziabad, Noida and Uttar Pradesh.

Get MC-Floor PU — Two-Component Polyurethane Floor Coating System — Seamless, Chemical-Resistant, UV-Stable Flooring for Food Processing, Pharmaceutical, Electronics, and Industrial Facilities — pricing, TDS & technical help

Space Arc Engineering is an authorized MC-Bauchemie distributor & applicator in Delhi NCR & pan-India. Fast quotes, datasheets and on-site support.

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