MC-Floor Broadcast — Anti-Slip Quartz Aggregate Broadcast Floor System — Epoxy Resin with Coloured Quartz Sand Broadcast for Industrial Floors, Ramps, Staircases, and Wet-Area Concrete Floors Requiring Decorative Anti-Slip Texture in India

MC-Floor Broadcast

Anti-Slip Quartz Aggregate Broadcast Floor System — Epoxy Resin with Coloured Quartz Sand Broadcast for Industrial Floors, Ramps, Staircases, and Wet-Area Concrete Floors Requiring Decorative Anti-Slip Texture in India

Authorized Project Distributor — MC-Bauchemie India | Space Arc Engineering, Ghaziabad

Product Overview

MC-Floor Broadcast is the complete anti-slip decorative floor system from MC-Bauchemie that addresses the dual requirement of safety (slip resistance) and aesthetics (attractive coloured floor surface) in industrial, commercial, and institutional buildings — a requirement that plain grey concrete floors, painted floors, or standard epoxy coatings cannot meet simultaneously. The system works on the fundamental principle of broadcast aggregate anti-slip finishing: factory-coloured, precision-graded quartz aggregate (0.3 to 0.8 mm particle size, available in standard and custom colours including white, grey, terracotta, beige, blue, and green) is broadcast evenly by hand or mechanical broadcaster into the surface of a freshly applied, still-wet MC-Floor EP epoxy base coat; the quartz aggregate particles embed in the wet epoxy by approximately 50 percent of their diameter, and the epoxy cures around the embedded aggregate to lock the particles permanently into the floor surface; a clear epoxy or polyurethane seal coat applied over the broadcast aggregate surface fills the spaces between the aggregate particles and creates a smooth-to-touch but texturally rough (at the micro-profile level) surface with controlled slip resistance (pendulum test friction value SRV above 40, Ramp test class R10 to R13 per DIN 51130 depending on aggregate broadcast density). The combination of hard quartz aggregate (Mohs hardness 7, highly abrasion resistant) locked in a chemically resistant epoxy matrix produces a floor surface with substantially better wear resistance than painted or uncoated concrete — providing a service life of 8 to 15 years under medium-to-heavy industrial use conditions before re-application is needed. The colour choice in the MC-Floor Broadcast system enables colour coding of industrial floor areas (yellow for pedestrian walkways, red for emergency exits, blue for wet areas, green for safe zones) and integration of corporate colour schemes into the floor design of commercial and institutional buildings. Space Arc Engineering supplies MC-Floor Broadcast system components (MC-Floor EP base coat, coloured quartz aggregate, and clear seal coat) for industrial floor installations, warehouse and logistics facility floors, hospital corridor and staircase flooring, and institutional building floor applications in Ghaziabad, Noida, Delhi, and Uttar Pradesh.

Applications

  • Industrial warehouse and factory floor areas requiring anti-slip and chemical resistance — application of MC-Floor Broadcast to the concrete ground slabs of industrial warehouses, manufacturing facilities, and logistics and e-commerce fulfilment centres in Ghaziabad UPSIDC, Noida Phase 1 and Phase 2, Greater Noida industrial areas, and Hapur Road industrial corridor where the floor receives forklift truck traffic (polyurethane solid tyre forklifts are very abrasive to floor coatings), pedestrian foot traffic, pallet trolley movement, and occasional chemical spillage (oils, lubricants, cleaning chemicals); the quartz aggregate broadcast provides the anti-slip safety requirement (Ramp class R11 to R12 achievable at medium-density broadcast = 3 to 4 kg per square metre aggregate) while the epoxy matrix provides the chemical resistance and abrasion resistance required for heavy industrial use; colour options allow floor zoning (yellow pedestrian lanes, different colours for different production zones) to improve operational safety and logistics efficiency
  • Vehicle ramp and loading bay anti-slip floor treatment in logistics and cold storage facilities — application of MC-Floor Broadcast to concrete vehicle access ramps (gradient 5 to 15 percent), loading dock approach slabs, and truck parking areas in logistics warehouses, cold storage facilities, and distribution centres in Delhi NCR and Uttar Pradesh NH-58 and NH-91 logistics corridor where wet ramps (from rain, wash-down, or condensation in cold storage ramp transitions from -18 to +30 degrees Celsius) create serious slip hazards for forklifts and delivery vehicles; the higher-density aggregate broadcast (6 to 8 kg per square metre aggregate) used on ramps produces Ramp class R12 to R13 anti-slip performance — significantly higher friction than standard smooth epoxy floor coatings (typically class R9 to R10) and rated as safe for wet sloped surfaces in commercial vehicle use
  • Hospital, laboratory, and pharmaceutical facility corridors and staircase landings requiring slip resistance and hygiene — application of MC-Floor Broadcast in healthcare and pharmaceutical manufacturing facilities in Delhi NCR and Uttar Pradesh where the floor must simultaneously meet hospital hygiene standards (smooth enough to clean easily, no trapped dirt or bacteria in large voids), slip resistance requirements (wet floor pendulum test friction value SRV above 45 for hospital public areas per Health Building Note HBN), and chemical resistance to frequent cleaning with hospital-grade disinfectants; the MC-Floor Broadcast system with fine aggregate (0.3 to 0.5 mm grading at medium broadcast density) produces a surface that is coarse enough for anti-slip safety but fine enough for cleaning without significant aggregate-void hygiene risk, and the clear polyurethane seal coat over the aggregate provides the smooth, cleanable surface finish required for healthcare

Key Advantages

  • Permanent anti-slip profile integrated into the floor surface rather than surface-applied anti-slip strips — the broadcast aggregate in MC-Floor Broadcast is permanently embedded and locked into the epoxy base coat, making the anti-slip texture an integral part of the floor surface rather than a surface-applied addition; surface-applied anti-slip strips and tapes on industrial and ramp floors have a working life of 1 to 3 years before they peel at the edges, collect dirt, and create trip hazards that are worse than no anti-slip at all; the MC-Floor Broadcast anti-slip profile, with quartz aggregate (Mohs hardness 7) embedded in epoxy (compressive strength 50 to 70 MPa), maintains its anti-slip texture under 8 to 15 years of industrial forklift and foot traffic — providing a dramatically longer, safer, and lower-maintenance anti-slip solution than surface-applied alternatives
  • Colour coding and decorative floor aesthetics from a range of coloured quartz aggregates — the factory-coloured quartz aggregate in MC-Floor Broadcast is available in a range of standard colours (white, grey, terracotta, beige, sand, red, blue, green, and custom colours on request) that allow the specifier to design a floor colour scheme that combines safety colour coding (yellow pedestrian walkways per ISO 3864, red emergency exit routes, blue wet areas) with the building corporate colour scheme or aesthetic design intent; the coloured aggregate broadcast system produces a decorative floor surface that is visually superior to plain grey or painted concrete and equivalent in appearance to premium resin terrazo or polished concrete finishes — but at a fraction of the installation cost and with better anti-slip performance and chemical resistance

Technical Data

System Components1. MC-Floor EP base coat (2K solvent-free epoxy, see MC-Floor EP product page); 2. Coloured quartz aggregate 0.3 to 0.8 mm (broadcast into wet base coat); 3. Clear seal coat (MC-Floor EP clear or MC-Floor PU clear)
Anti-Slip Classification (DIN 51130)R10 to R11 at low broadcast rate (2 to 3 kg per square metre); R11 to R12 at medium rate (4 to 5 kg per square metre); R12 to R13 at high rate (6 to 8 kg per square metre for ramps)
Aggregate Broadcast Rate2 to 8 kg per square metre depending on target anti-slip classification
Aggregate Size0.3 to 0.5 mm (fine — hygiene areas), 0.5 to 0.8 mm (standard industrial), 0.8 to 1.2 mm (heavy-duty ramp)
Aggregate ColoursWhite, Grey, Beige, Terracotta, Sand, Red, Blue, Green — custom colours on request
Chemical Resistance (cured system)Oils, fuels, aliphatic solvents, dilute acids and alkalis, cleaning chemicals — verify specific chemical resistance table on request
Expected Service Life8 to 15 years under medium-heavy industrial traffic before re-application — depends on traffic intensity and cleaning frequency

Get a Quote

+91 9999155255 | info@space-arc.com | Space Arc Engineering, Sahibabad, Ghaziabad

Frequently Asked Questions

A warehouse developer in Greater Noida is building a 25,000 square metre Grade A multi-tenant logistics warehouse that will be let to e-commerce, FMCG, and pharmaceutical tenants — the landlord specification requires MC-Floor Broadcast floor system with yellow pedestrian lane marking, grey main floor area, and red emergency exit routes; the loading dock ramps (3 ramps, each 6 metres wide by 20 metres long) need R12 anti-slip rating for wet conditions — what is the complete system specification including aggregate type and broadcast rate for the main floor and ramp areas, estimated material quantities, and sequence of application?

A 25,000 square metre Grade A logistics warehouse floor with colour zoning and R12 ramps is a well-defined industrial floor specification project. Here is the complete system specification and quantities. Floor zone areas: main floor grey area: approximately 22,500 square metres; yellow pedestrian lane marking: approximately 1,500 square metres (typically 1.5 to 2.0 metre wide lanes at 15 to 20 percent of floor area in e-commerce warehouse with high pedestrian-forklift co-operation density); red emergency exit routes: approximately 500 square metres; loading dock ramps: 3 x 6 m x 20 m = 360 square metres. System specification — main floor grey area (R11 standard industrial): Layer 1: MC-Floor EP primer — 1 coat at 300 to 400 grams per square metre, grey pigmented; Layer 2: MC-Floor EP base coat (grey pigmented) at 600 to 700 grams per square metre — broadcast 4 to 5 kg per square metre of grey coloured quartz aggregate (0.5 to 0.8 mm grading) while base coat is still wet; Layer 3: MC-Floor EP clear seal coat at 300 to 400 grams per square metre after aggregate cure and sweep-up of excess aggregate; total system DFT: approximately 1.5 to 2.0 mm; anti-slip classification: R11. Yellow pedestrian lanes: same system as grey main floor but yellow coloured quartz aggregate in Layer 2 — create a clear and permanent colour contrast with the grey main floor that does not wear off like paint markings; apply lane boundaries with masking tape during both base coat and seal coat application. Red emergency exit routes: same system with red coloured quartz aggregate. Ramp anti-slip specification (R12 for wet vehicle ramps): Layer 1: MC-Floor EP primer (grey pigmented); Layer 2: MC-Floor EP base coat (grey pigmented) at 800 grams per square metre (thicker for ramp durability) — broadcast 7 to 8 kg per square metre of 0.8 to 1.2 mm coarse aggregate while base coat is wet; Layer 3: MC-Floor EP clear seal coat at 400 grams per square metre; the higher broadcast rate (7 to 8 versus 4 to 5 kg per square metre) and coarser aggregate (0.8 to 1.2 versus 0.5 to 0.8 mm) increases the macro-texture and achieves R12 on the Ramp Test. Material quantities: MC-Floor EP primer (all zones): 25,360 sq m x 0.35 kg = 8,876 kg; MC-Floor EP base coat (all zones): 25,000 x 0.65 kg + 360 x 0.80 kg = 16,250 + 288 = 16,538 kg; Coloured quartz aggregate: main floor grey: 22,500 x 4.5 kg = 101,250 kg; yellow lanes: 1,500 x 4.5 = 6,750 kg; red routes: 500 x 4.5 = 2,250 kg; ramp aggregate (0.8-1.2mm): 360 x 7.5 = 2,700 kg; total aggregate: approximately 113,000 kg (add 15 percent wastage for broadcast = 130,000 kg); MC-Floor EP clear seal coat (all zones): 25,360 x 0.35 = 8,876 kg. Application sequence: (1) Concrete floor preparation: diamond grinding the full 25,000 sq m to CSP 3 surface profile and clean floor (critical for adhesion); (2) Apply primer; (3) Apply grey base coat and broadcast grey aggregate on main floor (22,500 sq m per day at 2,500 sq m per shift with 10-man team); (4) After 16 to 24 hours cure, sweep and vacuum excess aggregate; (5) Apply yellow and red colour zones with masking tape; (6) Apply clear seal coat over all areas including colour zones; (7) Apply ramp system on all 3 ramps as a separate sequence. Space Arc Engineering can supply MC-Floor EP, all coloured quartz aggregates, and clear seal coat for this Greater Noida warehouse project — contact +91 9999155255 for project quantity pricing and delivery scheduling.

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Space Arc Engineering is an Authorized Project Distributor for MC-Bauchemie India serving Delhi NCR, Ghaziabad, Noida and Uttar Pradesh.

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